Polyethylene Recycling: Pros, Cons, and How A-Pac Helps

Polyethylene Recycling: Pros, Cons, and How A-Pac Helps

Recycling is becoming increasingly important to both consumers and businesses alike. As we strive to protect our environment and conserve resources, polyethylene recycling stands out as a crucial process. 

Here at A-Pac Manufacturing, we’re dedicated to sustainability and have implemented robust recycling practices to make a positive impact.

Let’s explore the ins and outs of polyethylene recycling, its benefits and challenges, and how we’re doing our part to implement recycling initiatives.

What is Polyethylene Recycling?

Polyethylene recycling is the process of collecting, sorting, and reprocessing polyethylene plastics to create new, usable products. The two primary types of polyethylene are Low-Density Polyethylene (LDPE) and High-Density Polyethylene (HDPE):

Low-Density Polyethylene (LDPE): 

LDPE is a soft, flexible plastic commonly used in products like plastic bags, film wraps, and squeeze bottles.

  • Recycling Process: LDPE recycling involves collecting plastic, cleaning it to remove contaminants, shredding it into smaller pieces, and then melting and reforming it into new products.

High-Density Polyethylene (HDPE):

HDPE is a tougher, more rigid plastic used in items such as milk jugs, detergent bottles, and plastic piping.

  • Recycling Process: The recycling of HDPE follows a similar process to LDPE, involving collection, cleaning, shredding, and remelting the plastic to create new, durable products.

Common Products Made from Recycled Polyethylene:

Recycled polyethylene can be transformed into new products, reducing the need for brand-new plastic production. Some common products made from recycled polyethylene include:

  • Plastic bags and packaging materials
  • Outdoor furniture, such as chairs and benches
  • Construction materials, including plastic lumber and piping
  • Household items like containers and bins

What are the Pros of Polyethylene Recycling?

Polyethylene recycling offers numerous benefits that positively impact the environment, economy, and natural resources. Here are some of the key advantages:

Environmental Benefits

  • Reduces landfill waste: Recycling polyethylene helps divert significant amounts of plastic waste from landfills, reducing environmental pollution and the burden on waste management systems.
  • Lowers carbon footprint: Recycling plastic consumes less energy than producing new plastic from raw materials, resulting in lower greenhouse gas emissions and a reduced carbon footprint.

Economic Benefits

  • Cost savings on raw materials: Using recycled polyethylene as a raw material reduces the need for new plastic, leading to substantial cost savings for manufacturers.
  • Creates jobs in the recycling industry: The recycling process generates employment opportunities in various sectors, from collection and sorting to processing and manufacturing.

Resource Conservation

  • Conserves natural resources: Recycling polyethylene helps preserve valuable natural resources, such as petroleum, which is used to produce new plastic. This reduces the demand for fossil fuels and supports more sustainable resource management.

Are There Any Cons of Polyethylene Recycling?

Polyethylene recycling offers many benefits, but it also comes with some challenges. However, the benefits of environmental, economic, and resource conservation far outweigh these concerns. So, don’t be deterred from recycling and using recycled plastic products—by investing in recycling and supporting the use of recycled plastic products, we can all contribute to a more sustainable future.

Challenges in Collection and Sorting

  • Difficulty in collecting and sorting plastics: One of the primary challenges is efficiently collecting and sorting different types of polyethylene. However, technological advancements and increased public awareness are helping to improve collection and sorting methods.

Quality Issues

  • Potential degradation in material quality: Recycled polyethylene can experience some degradation in quality after multiple recycling cycles, which may affect the durability and performance of the final products. Despite this, ongoing research and innovations in recycling techniques are constantly enhancing the quality of recycled materials.

Energy Consumption

  • Energy-intensive processes: Recycling plastic involves energy-intensive processes, which can be a concern. Nevertheless, the energy required for recycling is still significantly lower than that needed to produce new plastic from raw materials. 

A-Pac Manufacturing’s Role in Polyethylene Recycling

At A-Pac Manufacturing, we understand the critical importance of polyethylene recycling. We’re committed to doing everything we can to contribute to environmental sustainability and implement recycling programs, create innovative products, and engage with our community. 

Recycling Programs

We’ve established recycling initiatives designed to reduce plastic waste and promote sustainability. We actively help individuals and local businesses recycle their plastic by allowing them to bring their “scrap” to us. 

We ensure that these materials are properly processed so they can be used to manufacture products, such as chairs and other practical items, preventing them from ending up in landfills.

Community Engagement

A-Pac Manufacturing is deeply committed to fostering a culture of sustainability within our community. Through our recycling program, we aim to raise awareness about the importance of sustainable practices and how they contribute to environmental conservation.

Innovative Products

Utilizing NuPlastiQ® technology, our poly bags incorporate up to 20% plant-based materials, providing a greener alternative to traditional plastic bags without compromising strength, durability, or versatility. 

Our sustainable poly bags are designed to be environmentally friendly and practical. They offer benefits such as reduced reliance on fossil fuels, increased likelihood of biodegradation, and compatibility with recycling systems. Despite being more eco-friendly, these bags maintain the same functionality as traditional plastics, offering a lightweight, cost-effective solution that is customizable in various styles, colors, and branding options.

Join the Green Movement: Partner with A-Pac Manufacturing for a More Sustainable Future

We invite you to participate in our recycling programs and help us make a positive impact on the environment. Partner with A-Pac Manufacturing for your poly bag needs and discover how our sustainable solutions can benefit your business and the planet. 

Together, we can create a greener, more sustainable future. Contact A-Pac Manufacturing today to learn more about our sustainable poly bag offerings and how you can get involved in our recycling initiatives.

Unveiling Truths and Myths: What Does Plastic Bag Recycling Really Entail?

Unveiling Truths and Myths: What Does Plastic Bag Recycling Really Entail?

There are many misconceptions about plastic bag recycling. Understanding the realities of plastic bag recycling can help you make informed decisions toward a greener future. Let’s dive into the truths behind plastic bag recycling.

The Reality of the Need for Plastic Bag Recycling

Plastic bags can have some adverse environmental impacts – their lightweight nature makes them prone to wind dispersal, leading to littering and harm to wildlife. But we can combat this with effective recycling solutions. Implementing efficient recycling systems can mitigate these issues by diverting plastic bags from landfills and promoting their reuse in eco-friendly ways.

3 Common Misconceptions About Plastic Bag Recycling

Let’s debunk some common myths surrounding plastic bag recycling and uncover the truth behind these misconceptions.

Myth #1: Plastic bags cannot be recycled

There’s a common misconception that plastic bags cannot be recycled due to their material composition. However, polybags are commonly made from low-density polyethylene (LDPE) or high-density polyethylene (HDPE), both of which are recyclable materials. Plastic bags can be recycled into new products by separating them from other recyclables and utilizing specialized processes.

Myth #2: Recycling plastic bags is not worth the effort

Some believe that the effort required to recycle plastic bags outweighs the benefits. In reality, every recycling effort, no matter how small, contributes to an eco-conscious environment. Recycling plastic bags reduces waste in landfills, conserves resources, and minimizes the carbon footprint associated with manufacturing new bags.

Myth #3: All plastic bags are the same

Contrary to popular belief, not all plastic bags are created equal. There are various types of plastic bags, including those made from recycled materials. At A-Pac Manufacturing, we offer sustainable solutions by producing bags from recycled plastics, supporting a circular economy, and reducing the environmental impact of plastic bag production.

A-Pac’s Dedication to Sustainability

At A-Pac Manufacturing, we’re dedicated to finding greener, more eco-friendly packaging solutions. Our more sustainable poly bags reflect our commitment to helping the environment while continuing to deliver the quality and reliability our clients expect.

Greener Poly Bags From A-Pac Manufacturing

Our more sustainable poly bags are designed to meet the growing demand for eco-conscious packaging. Our clients can choose poly bags with up to 20% plant-based material, thanks to our partnership with NuPlastiQ® technology.

  • Why Choose More Sustainable Poly Bags?

Our sustainable poly bags are crafted from up to 20% plant-based polymer, a renewable resource that offers the same strength, durability, and affordability as traditional plastics. What sets these bags apart is their ability to biodegrade more rapidly, aligning with the principles of sustainability. 

  • Sustainable Poly Bag Technology

Our innovative poly bags utilize NuPlastiQ® plant-based polymer, which can biodegrade quickly when exposed to natural microorganisms. When combined with our robust poly bag materials, this technology accelerates the biodegradation process, providing a more environmentally friendly alternative to conventional plastics.

  • Answer The Demand for Eco-Friendly Packaging

A-Pac’s more sustainable poly bags not only meet the demand for eco-friendly packaging but also offer a customizable solution for our clients. Whether you need custom branding, different bag styles, or specific mil strengths, our poly bags with plant-based components can reduce your carbon footprint by up to 20%.

  • Benefits of Our More Sustainable Poly Bags

Incorporating plant-based polymers reduces reliance on fossil fuels and increases the likelihood of biodegradation. Our poly bags are compatible with recycling systems, ensuring a closed-loop approach to sustainability. Additionally, they offer cost-effective packaging options without compromising on quality or performance.

Request Your Free Quote for More Sustainable Poly Bags Today!

Join us in making a positive impact on the environment while meeting your packaging needs. Take the next step towards sustainable packaging solutions by reaching out to us for a free quote on our more sustainable poly bags. Contact the A-Pac Manufacturing team today, and let’s work together to create a greener future!

Which Type of Plastic Bag is the Strongest?

Which Type of Plastic Bag is the Strongest?

There are many types of plastic bags (poly bags), but not all have the same strength capabilities. The type of plastic bag that is the strongest will depend on the way the plastic is made.

In fact, different types of poly bags are developed just for their strength properties. The strongest type of plastic bag is made of HDPE, or high density polyethylene. Changes to the material that determine thickness and strength occur during the polymerization process. Let’s break this down a bit further.

What Determines Plastic Bag Strength?

Plastic bag strength is established by the way the ethylene reacts during the polymerization process. To make polyethylene, small molecules of the ethylene bind together to form a chain of molecules, called a polymer. From this principal chain, branches can start to form. The more branches that form, the thinner and less dense the resulting polyethylene. To make a denser, sturdier polyethylene, fewer branches have to form.

For example, if the main polymer chain is relatively straight with few branches, it is called High Density Polyethylene. HDPE is made of tightly packed molecules that not only make it more dense, but also less flexible. It can be used to make plastic bags that are stronger and more durable than lower density plastics.

If the polymer chain has many branches that form along the main strand, it might be MDPE or LDPE. Medium density polyethylene and low density polyethylene are more flexible than HDPE and also have a lesser resistance.

How Can You Tell Which Type of Plastic Bag is the Strongest?

The strength of a plastic bag is determined by its material and thickness. We already know that the material HDPE produces the strongest plastic bags, but what about thickness? Thicker bags are typically stronger than thinner bags of the same material. To determine the thickness of a plastic bag, or its gauge, you need to find its mil score

Mil is a measurement used to express plastic bag thickness. A mil is equal to a thousandth of an inch. To get an idea of how bag thickness is expressed in mils, refer to these common examples of types of plastic bags:

  • Common grocery store bag: ½ mil
  • Bread bag: 1.5 mils
  • Clothing store shopping bag: 2 mils
  • Packaging for screws or nails: 4 mils
  • Extreme puncture resistance for industrial parts that are sharp or heavy: 6 mils

Which Type of Plastic Bag Offers the Best Quality?

Bag strength and thickness aren’t the only determining factor of a good quality plastic bag. HDPE, MDPE, and LDPE all have useful applications as plastic bags. The application will determine which bag qualities are essential, such as durability, clarity, and ease of opening. Let’s take a closer look at these qualities to help you understand the different advantages these qualities of poly bags offer. 

Poly Bag Durability

Bag durability doesn’t just refer to the tensile strength of the plastic. The durability of a poly bag could also mean its resistance to chemical corrosion, punctures, or regular wear and tear.

Poly Bag Clarity

Bag clarity is important in many applications where product visibility is key. For example, for many food grade poly bags, customers need to be able to see the enclosed item clearly to check for quality. A translucent or opaque bag would not serve this purpose. 

Poly Bag Ease of Opening

If you’re just looking for which plastic bag is the strongest, you might not want a bag that is easy to open, but in some applications, this is a good quality to have. Bags containing small parts like screws and nails need to keep the items together, and be strong enough to not spill the items, but also need to be easy to tear to access what’s inside.

Which Type of Plastic Bag is Best for You?

When shopping for which type of plastic bag is the strongest, consider the other needs your application might have. If strength is the most important quality, then an HDPE poly bag at a high mil strength will likely be the best type of plastic bag for your needs. However, if you’re looking for a strong plastic bag with other qualities, consider other types of poly bags that may work just as well. 

If you’re still unsure which type of poly bag is right for your application, contact A-Pac Manufacturing. We manufacture the highest-quality poly bags, with no minimum order and 2-3 week lead times. Give our team a call for more information.

How to Choose the Right Poly Bag to fit your needs cta

Resin Outlook – Fall 2019

Just a quick update on resin pricing as we head out of summer and into fall.

Many major resin suppliers successfully implemented a $.03/lb increase in September, and there are already rumblings about additional increases for October and November.

As a result, we’ve heard many of our competitors are already raising prices, so we wanted to assure you our resin supply is strong and we have no intention of raising our customers’ prices in the short term. With how volatile the resin markets can be, we feel it’s always better to see how things shake out over the course of a few months before making any decisions about pricing.

If you have any questions about resin pricing or anything else at all, please email us or just give us a call at (800) 272-2634.

Thank you for your continued business, and we hope to hear from you soon.

Resin Pricing, Lead Times, and Holiday Hours – Summer 2019

It’s been a few months since our last update, so we thought it would be a good time to touch base with you.

Many major resin suppliers implemented a $.03/lb increase in May, and they’re already talking about more increases in June and July. It’s too soon to know if those will go through as well, but right now we hope to keep your prices steady. If the market changes drastically, we’ll always reevaluate, but our main goal is your customer satisfaction and a consistent ordering experience during minor market fluctuations.

As for lead times, we’re currently looking at 2 to 3 weeks for all bag types. The summer is usually quite busy for us, so if you know you have an order coming up, now would be a good time to let us know so we can schedule appropriately.

We also wanted to make you aware that we will be closed July 4 and July 5 so our employees can enjoy a much-deserved extended weekend. If you have placed or will need to place an order that requires delivery around that time, please note that it will likely ship before or after those days.

If you have any questions about this update, please email us or just give us a call at (800) 272-2634.

Thank you for your continued business, and we hope to hear from you soon.

How the Weather Is Affecting Your Orders

As you’re well aware, the weather in the Midwest this week has interrupted business as usual for many—including us.

Unfortunately, most trucking companies have postponed pickups all week, and it appears it will remain that way through Friday. As the weather begins to clear, our carriers will begin picking up orders and will have them to you as soon as it is possible.

We apologize for the inconvenience and hope you and your fellow employees are staying safe and warm during these unexpected circumstances.

If you have any questions about the status of your order, please send us an email or give us a call at (800) 272-2634.