Lead time is one of the most important factors when ordering custom poly plastic bags for your business.
When do you need your bags? How long does bag production take?
These are vital questions you need to ask your custom poly bag manufacturer.
Since custom orders often involve unique specifications—such as size, style, branding, and special features—the production process can take longer than a standard off-the-shelf product.
Understanding how lead times work can help you better manage your supply chain and avoid disruptions to your business.
What Are Lead Times and Why Do They Matter?
Lead times are the amount of time it takes for a custom poly bag manufacturer to produce and deliver a custom order after the initial request has been made.
In custom poly bag production, lead times account for every step in the manufacturing process—from design and proof approvals to production and shipping.
Lead times directly impact when you receive your product. Knowing how long it will take to get your custom bags helps plan inventory and meet deadlines.
A-Pac’s Commitment to Quick Production Turnaround:
At A-Pac Manufacturing, we understand the importance of timely deliveries, especially for custom orders.
Other custom poly bag manufacturers may find it challenging to meet short-notice demands, but not us. We’re proud to maintain an impressive on-time delivery rate of over 99%.
Our ability to meet tight deadlines without compromising on quality is a key part of what sets us apart. Even with fluctuating schedules, we always aim to provide fast and reliable service, ensuring your custom poly plastic bags arrive on time.
What Factors Affect Lead Times for Custom Poly Bags?
Several factors can influence how long it takes to produce and deliver custom poly bags. Depending on the specifics of your order, these variables can shorten or extend the lead time.
Significant factors that can affect plastic bag production time include:
Size – length, width, depth, and thickness
Style – seals, handles, reinforced edges
Quantity – large orders can take longer
Branding – custom logos, colors, additional branding elements
Additives – food grade capability, clarity, special coatings
Proof Approvals – delays in approving proofs can significantly extend lead times
Note: Your lead time may be shorter if you already have a printed design and approved proof from the supplier. The order can take longer if you print a new order with many unique features, a nonstandard style, or custom logos.
How Much Lead Time Should You Provide?
Lead times for custom poly bags generally range from four to five weeks. Very large or intricate orders may take up to six months. It’s crucial to consider these potential timelines and plan ahead to ensure your bags arrive when you need them.
At A-Pac Manufacturing, our average lead time is around 3 weeks. This includes design, proof approvals, production, and shipping.
A good rule of thumb is to place your order at least four weeks before your desired delivery date to avoid any delays.
For example, if you need your bags by January 1, place your order by December 1 to give enough time for design adjustments, proof approvals, and production. Planning ahead ensures that your bags are ready exactly when you need them, without unnecessary stress or last-minute rushes.
The Custom Poly Bag Production Process
At A-Pac Manufacturing, we’ve implemented a five-step process to ensure you receive high-quality, custom products without delayed lead times.
This is how we do it:
Step 1: Understanding Your Application and Unique Needs
At A-Pac Manufacturing, we take the time to get to know your specific application and how you’ll use our products. Whether it’s size, durability, or other key features, we work closely with you to ensure our bags meet your exact needs.
After we analyze your unique needs, we’ll develop a plan to develop a custom-made product that is the best-performing and most economical solution for your business.
Step 2: Poly Film Production
With the bag design specifications and necessary features laid out, the film is ready to be produced. We will manufacture the poly film for your bags to the desired gauge (mil strength), color, bag clarity, and food-grade capability.
Our poly film is manufactured through a process called extrusion molding. In this process, the polyethylene is melted from pellets and then pushed through a die to form a bubble, which facilitates the cooling of the film to the required thickness.
Then, the film is used to create the bags.
Step 3: Poly Film to Custom Plastic Bags
Once the film cools, it’s rolled onto a spindle for easy dispensing. The film can be easily unwrapped, cut, and sealed to form the main body of the bags.
Handles are cut into the bags, and any other unique sealing options during this stage.
Step 4: Branding
The next step is to make the bags unique to your business and add custom branding.
During this part of the production, the bags are printed with logos, text, or any other elements requested in your proof.
Once branding is complete and the manufacturing process is over, the bags are ready to be sent to you.
Step 5: Shipping
The last step is to prepare the bags to ship using your preferred method.
Shipping time often depends on the distance to the destination and the order size, but it generally takes 5-7 business days from standard businesses.
At A-Pac Manufacturing, our shipping time is only 1-3 business days!
What to Look For in a Custom Poly Bag Manufacturer:
When choosing a custom poly bag manufacturer, two key factors to consider are quality and flexibility in production times.
A good manufacturer should deliver high-quality bags that meet your specific requirements while accommodating your schedule.
Why A-Pac Manufacturing Stands Out:
At A-Pac Manufacturing, we set ourselves apart by consistently delivering top-quality custom poly bags with quick production times.
We work on tight deadlines, especially for businesses with time-sensitive needs. We offer rush orders when necessary, ensuring your bags are produced and delivered promptly, even with short notice.
We have a proven track record of consistently meeting due dates—our on-time delivery rate exceeds 99%.
This commitment to reliability and customer satisfaction means you can count on us. When you choose A-Pac, you’re choosing a partner dedicated to meeting your production needs with speed and precision.
Get High-Quality Custom Poly Plastic Bags with A-Pac’s Fast Turnaround Times
Our experts can help you design an outstanding product, and they can provide you with a time estimate for your order’s production. When you choose A-Pac for your manufacturing needs, you can be confident that you’ll have the best bags for your business when you need them.
When deciding between paper and plastic bags for your business, there are important considerations you need to weigh out. As the world grows towards more sustainable and environmentally conscious efforts, your first instinct may be to choose paper bags. However, both options offer pros and cons that may affect your choice of paper vs. plastic bags. Let’s dive in!
Let’s Compare: Paper vs. Plastic Bags
When comparing paper and plastic bags, you might automatically think that paper bags are a good choice. However, there are many downsides to paper options that you might not be familiar with.
5 reasons to carefully consider before choosing paper bags:
Limited Durability: Paper bags are not as durable as their plastic counterparts. They can tear or become compromised more easily, potentially resulting in customer inconvenience and product damage during transport.
Resource Intensity: While paper is indeed a renewable resource, the production of paper bags typically involves a significant amount of water and energy. This resource intensity should be taken into account when assessing their environmental impact.
Limited Customization: Customizing paper bags may be more challenging and expensive compared to plastic bags. If branding and customization are essential for your business, plastic bags might offer more flexibility in this regard.
Consumer Preferences Vary: Consumer preferences can vary widely. While some may prefer paper bags for their eco-friendly image, others might find them less practical due to their limited durability.
Regulatory Considerations: Depending on the state or region where you operate, there may be specific regulations related to the use of paper bags, potentially impacting your operational flexibility.
Why Choose Plastic Bags Over Paper Bags?
While consumers often perceive paper bags as a more environmentally friendly option, it’s important to recognize that plastic bags have several compelling advantages that make them the superior choice for your business.
When considering plastic bags for your business, here are some key points to keep in mind:
Durability: Plastic bags are known for their durability, translating to reduced waste for your business. Their resilience ensures that they can withstand wear and tear, minimizing the likelihood of product damage during transport.
Cost-Effectiveness: Plastic bags tend to be more cost-effective than paper bags. This cost efficiency can significantly benefit your business by helping you manage expenses more effectively.
Reusability: In today’s eco-conscious era, people are increasingly embracing the reuse and recycling of materials. Plastic bags are reusable, allowing consumers to extend their lifespan and reduce single-use plastic waste.
Weight and Transportation Efficiency: Plastic bags are lighter than paper bags, leading to lower transportation costs and a reduced carbon footprint.
Space Efficiency: Plastic bags are efficient in terms of storage and transportation. They occupy less storage space, allowing you to optimize your storage area and reduce transportation-related emissions.
Preserving Freshness: Plastic excels in preserving the freshness of items, particularly in food and medical applications. Its impermeable nature acts as a barrier against contaminants, moisture, and air, prolonging the shelf life and maintaining the quality of products. In fields where spoilage and sterility are critical concerns, plastic remains the superior choice for safeguarding goods and materials.
There are numerous sustainable poly bag options available if you decide to choose plastic bags for your business. If you are budget-conscious and your target audience is receptive to reusable options, plastic bags clearly offer a more environmentally friendly and cost-effective solution. Consider these advantages when making your decision.
5 Key Considerations When Deciding On Paper vs. Plastic Bags
Choosing the right materials for your business is paramount, but we’re here to help you make a decision. Here are some questions you should ask yourself when debating paper vs. plastic bags.
Does your customer have a preference?Consider your target audience and what they would like from your product. One of the most important things is to create loyal customers with your product.
What is your budget? A primary concern may be how much you want to invest in packaging. Typically, plastic bags are less costly.
What type of product are you selling? You may need a more resistant material when considering the durability of your product. Plastic bags are generally stronger, which may be appropriate for heavier items.
What are the regulations in your state? Certain state regulations may make the choice evident for your business.
What is your long-term strategy?Deciding your overall goal and branding for your product and business may help you choose paper vs. plastic bags. You can then customize your bags to what best fits your business.
Why You Should Consider Using A-Pac Manufacturing’s Sustainable Plastic Bags
A-Pac Manufacturing specializes in sustainable plastic bags. There are many reasons why choosing this option may be best for your business. Using A-Pac Manufacturing for your plastic bag needs means choosing a company that is:
Environmentally Responsible. At A-Pac Manufacturing, plastic bags are designed to minimize environmental harm by reducing the carbon footprint.
Regulatory Compliant. You can ensure your business is compliant with all regulations regarding single-use plastics.
Helps with Brand Image and Customization. You can still attract eco-conscious consumers with eco-friendly designs and branding.
Ready to Help with Long-Term Savings. Since plastic bags are more durable, you can reduce the need for replacements.
Partnering with A-Pac Manufacturing for sustainable plastic bags helps align your business with eco-friendly values and an appealing design for your customers and can help you save money in the long term. Ready to get started? Give us a call today or visit us online and request a quote.
In today’s competitive market, making a lasting impression is essential, and one of the best ways to do that is with customized packaging. Packaging solutions do much more than carry your products; they can be powerful brand ambassadors.
In this blog, we’ll explain the best innovative strategies to transform your custom poly bags from mundane containers into eye-catching, memorable assets for your business.
5 Ways To Take Your Custom Poly Bags to the Next Level
Get ready to explore the art of packaging and discover how it can elevate your brand. These creative approaches will help your custom poly bags stand out and leave a mark in the minds of your clientele.
1. Curated Colors
When it comes to making your custom poly bags stand out, the use of color can be a game-changer. Colors have a unique ability to convey emotions, establish brand identity, and leave a lasting impression. Customizing your poly bags with your brand’s color palette creates a seamless and memorable brand experience for your customers. Consistency in color reinforces brand recognition, making it easier for your clientele to identify your products amidst a sea of options.
In addition to brand recognition, your chosen colors can communicate specific messages and evoke emotions. For instance, vibrant reds convey energy and excitement, while tranquil blues suggest reliability and trustworthiness. When thoughtfully incorporated into your poly bags, these color choices become a subtle yet powerful tool in shaping consumer perceptions.
At A-Pac Manufacturing, our digital color-matching and 8-color process system delivers eye-catching graphics for custom-printed poly bags. We can customize your bags with any shade of red, yellow, green, blue, white, black, and more.
2. Specific Size
Finding the perfect size bag for your products is crucial. For starters, custom sizes ensure a precise fit for your products, minimizing excess material and presenting your items in a neat, professionally packaged manner. This meticulous attention to detail enhances your brand’s image, conveys a commitment to quality, and instills confidence in your customers.
Custom sizing is not just about aesthetics; it’s a sustainable choice, too. By eliminating unnecessary material, you contribute to a more eco-conscious packaging approach, aligning your brand with the values of sustainability-minded consumers. This, coupled with the potential for reduced shipping costs due to optimized space efficiency, makes custom-sized poly bags a strategic choice for businesses looking to streamline logistics and minimize environmental impact.
We know the importance of correctly sized bags for your products. Our custom poly bags come in various sizes and shapes to fit a wide range of needs. If you need help deciding how big your bags should be, look at our free guide, How to Choose the Right Size Poly Bag.
3. Personalized Logos
The power of custom logos on poly bags cannot be overstated. It’s not just a matter of placing your brand’s emblem on a bag; it’s a strategic choice that can profoundly impact your brand’s recognition and customer perception. When you invest in custom logos on poly bags, you’re embracing a powerful tool to reinforce your brand’s identity and make a memorable impression.
Logos convey your brand’s values, ethos, and personality. Placing your logo on a poly bag ensures every customer interaction is a brand interaction, reinforcing brand consistency and loyalty. Furthermore, it’s a subtle yet effective way to communicate attention to detail and professionalism. A well-designed logo can transform a simple poly bag into a sophisticated packaging solution, instantly elevating the perceived value of your products.
When you invest in customized poly bags from A-Pac Manufacturing, you can tailor the logo placement, size, and color to suit different bag styles and sizes, creating a cohesive yet customized packaging experience for your customers. Whether you opt for a bold, eye-catching design or a subtle, understated one, your logo becomes a silent ambassador for your brand, leaving a mark on your customers’ minds.
4. Style & Functionality
Poly bags are far from one-size-fits-all. The selection of different styles and types of custom poly bags is akin to selecting various canvases on which your brand’s identity can be artfully displayed. Each style offers a unique opportunity to convey your brand’s essence and enhance the customer experience.
For instance, if your brand promotes eco-consciousness, choosing recyclable or biodegradable poly bags aligns perfectly with your values. These bags communicate your commitment to sustainability, resonating with consumers who prioritize eco-friendly choices.
Clear poly bags provide a minimalist and transparent approach, allowing your products to take center stage. Customized with your logo or branding elements, they offer a clean, modern, and versatile canvas that suits many businesses. On the other hand, gusseted bottoms provide practical solutions while contributing to the overall aesthetics of your packaging.
Our custom poly bags are available with an array of functionalities. We currently offer flat, wicketed, gusseted, sideweld, bottom-seal, staple-pack, and poly bags on rolls.
5. Business Info
Personalization by adding your business information is more than just a practical necessity; it’s an invaluable opportunity to deepen your brand’s connection with customers. When you incorporate essential details like your website, contact information, address, and even a memorable slogan onto your custom poly bags, you’re weaving a compelling narrative that goes beyond mere packaging.
By prominently featuring your website, you’re creating a digital bridge between your customers and your brand. In an increasingly digital world, it invites curious shoppers to explore your online presence, discover more about your offerings, and become loyal patrons.
Your business information on poly bags serves as a constant reminder of your availability and accessibility. Whether it’s a phone number, email address, or physical location, customers appreciate knowing they can easily reach out to you if they have questions, concerns, or praise.
A well-chosen slogan can be the finishing touch that ties your brand identity together. It encapsulates your mission, values, and personality in a few memorable words, leaving a lasting impression on customers. When emblazoned on your poly bags, it becomes a part of the overall packaging experience, reinforcing your brand’s message.
Here at A-Pac Manufacturing, we know that personalizing poly bags with your business information is a strategic choice that enhances brand recognition, fosters customer trust, and reinforces your brand’s message. Let us transform your packaging into a dynamic tool that contains your products, conveys your brand’s identity, and invites further engagement with your audience.
Are You Ready To Invest in High-Quality, Custom Poly Bags?
When picking your packaging for your product, choosing the right partner can make all the difference. At A-Pac Manufacturing, our commitment to excellence, attention to detail, and passion for personalized solutions for small businesses set us apart from any other competitor.
When you work with us, you’re not just getting poly bags; you’re gaining a partner invested in your success, helping your business shine through exceptional packaging. Choose A-Pac Manufacturing and discover the difference in custom poly bags.
When running a successful poultry business, choosing the right equipment is paramount, including the bags your product will be packaged in. These unsung heroes are pivotal in maintaining product freshness and enhancing overall customer satisfaction.
In this blog, we dive into poultry bags, exploring the various types available, their benefits, and critical factors to consider when selecting the best options for your business.
All About the Best Poultry Bags
Keep reading to learn how investing in top-notch poultry bags can elevate your business to new heights of success!
What Food-Safe Certifications Should Poultry Bags Have?
When selecting poultry bags for your business, it’s essential to ensure that they meet stringent food safety standards. Several food-safe certifications are crucial for poultry bags to guarantee the safety and quality of your products.
Some of the essential foods-safe certifications for poultry bags include:
FDA Approval: The U.S. Food and Drug Administration (FDA) approval ensures that the materials used in the poultry bags comply with their strict regulations.
HACCP Compliance: Hazard Analysis Critical Control Point (HACCP) is a systematic approach to food safety that identifies, evaluates, and controls hazards throughout the food production process.
BRCGS Certification: The British Retail Consortium Global Standard (BRCGS) for Packaging and Packaging Materials sets internationally recognized standards for food safety, legality, and quality.
ISO 22000: This international standard focuses on food safety management systems, encompassing all organizations involved in the food chain. ISO 22000-certified poultry bags demonstrate a commitment to ensuring safe food handling practices.
EU Food Contact Regulation: If you are operating within the European Union, ensure that the poultry bags comply with the EU Food Contact Regulation (EC) No 1935/2004.
NSF International Certification: Look for poultry bags certified by NSF International, an independent organization that verifies and certifies products for compliance with stringent food safety standards.
GFSI Recognized Standards: The Global Food Safety Initiative (GFSI) benchmarks various food safety standards. Poultry bags adhering to GFSI-recognized standards like FSSC 22000, SQF, or IFS ensure meeting global food safety requirements.
What Are the Best Types of Bags for Packaging Poultry?
Polyethylene (PE) is a common material used for poultry bags because it is durable, resistant to tears and punctures, and easy to seal. Here at A-Pac Manufacturing, we specialize in manufacturing high-quality poly bags perfect for packaging and transporting poultry products.
When it comes to poly bags, they come in an array of styles that can be used for specific purposes:
One popular choice is sideweld poly bags, distinguished by their robust side seal running the entire length of the bag. These bags are excellent for packaging whole birds, poultry parts, and ground poultry products due to their strength and durability.
For poultry storage with efficient portion control and individual cut separation, flat poly bagsemerge as a viable option. They have a flat design without gussets or folds and can be securely sealed with twist ties, heat sealers, or clips.
Gusseted poly bags, similar to sideweld poly bags, possess the added advantage of side gussets that expand to offer extra space. This unique feature allows the bag to stand on its own and makes them ideal for packaging larger cuts of poultry or whole birds. Crafted from sturdy polyethylene, these bags are resistant to tearing and punctures, ensuring the safety of your products.
When high-volume packaging is essential, poly bags on rolls are a convenient choice. These bags come perforated on a roll, making tearing off individual bags hassle-free. Alternatively, for easy dispensing, staple-pack poly bags, pre-folded and stapled, are commonly used in butcher shops and meat counters.
For packaging heavier poultry products like bone-in cuts or whole birds, bottom-seal poly bags offer an excellent solution. Their strong, sealed bottom provides extra support, ensuring the integrity of the packaging during transportation and storage.
Always remember that selecting the appropriate poultry bag type based on your specific requirements and product characteristics is essential to maintain freshness, enhance presentation, and ensure customer satisfaction in your poultry business.
A-Pac Manufacturing Has All Your Poultry Bag Needs
Selecting the appropriate poultry bags plays a vital role in preserving the quality and freshness of your poultry products. A-Pac Manufacturing presents a diverse array of poultry bags, ensuring you find the perfect solution to meet your unique packaging needs.
You can always trust A-Pac Manufacturing to provide reliable and efficient poultry bags that safeguard the integrity of your products throughout the supply chain. Contact us today to learn more!
Poly bags on a roll have become an essential packaging solution for various industries, offering convenience, versatility, and efficiency. If you’re a small business owner seeking a reliable means of organizing and protecting your belongings, understanding the benefits and applications of poly bags on a roll is crucial.
All About Poly Bags on a Roll
In this blog, we explore everything you need to know about these versatile packaging products, from their diverse uses to the eco-friendly options available, so you can make informed decisions and optimize your packaging.
What Are Common Applications of Poly Bags on Rolls?
Poly bags on rolls find widespread applications across multiple industries due to their versatility and convenience. Some common applications include the following:
Retail Packaging: Poly bags on rolls are commonly used in retail environments to package and display products such as clothing, accessories, toys, and small household items. Their transparent nature allows customers to see the contents easily.
Food Service: In the food industry, poly bags on rolls are utilized for packaging and storing various food items, including fruits, vegetables, baked goods, and snacks. They help maintain freshness and prevent contamination.
Industrial Packaging: Many industrial settings use poly bags on rolls for organizing and protecting parts, components, and other products during storage or transportation. They can also be used to segregate and store hazardous materials safely.
Shipping and Fulfillment: E-commerce businesses frequently rely on poly bags on rolls to package and ship products efficiently. They come in various sizes and thicknesses, providing a cost-effective solution for shipping needs.
Healthcare: Hospitals and medical facilities use poly bags on rolls for storing and disposing of medical waste, linens, and various supplies. These bags are often designed to meet specific health and safety regulations.
Agriculture: In agricultural settings, poly bags on rolls are used for packaging and preserving seeds, fertilizers, and other agricultural products.
Waste Management: Municipalities and waste management companies use poly bags on rolls for curbside collection and disposal of household waste. These bags can be designed to be strong and tear-resistant.
Personal and Home Use: Poly bags on rolls can be handy for individuals to organize belongings, pack and store items, and protect documents or electronics from dust and moisture.
Promotional and Marketing: Customized poly bags on rolls with branding and logos are sometimes used for promotional purposes, offering a cost-effective way to increase brand visibility.
What Are the Advantages of Using Poly Bags on Rolls?
Using poly bags on rolls offers several advantages that make them a popular choice for packaging and storage. Here are some of the most notable benefits of using rolled poly bags:
Convenience
Poly bags on rolls are perforated and rolled up, making them easy to dispense and use. The roll format allows for quick and efficient packaging, especially in high-volume settings, such as manufacturing or fulfillment centers.
Versatility
These bags come in a wide range of sizes, thicknesses, and styles, making them suitable for various applications across different industries. They can be used for everything from small items like jewelry to larger products like clothing and textiles.
Cost-Effective
Poly bags on rolls are generally more cost-effective compared to other packaging options. Buying in bulk reduces the per-unit cost, making them an economical choice for businesses with regular packaging needs.
Protection
These bags provide a protective barrier against dust, dirt, moisture, and other environmental factors, helping preserve the contents’ quality and freshness. They are especially useful for perishable items, sensitive electronics, and delicate products.
Transparency
Many poly bags on rolls are transparent, allowing easy visibility of the packaged items. This feature benefits retail packaging as customers can see the product without opening the bag.
The compact roll format takes up minimal space in storage, making it convenient for businesses and individuals with limited storage areas.
Easy Dispensing
The perforations between each bag on the roll ensure easy tearing and dispensing, streamlining the packaging process and reducing waste.
Eco-Friendly Options
Some poly bags on rolls are made from recycled materials or biodegradable plastics, providing environmentally conscious alternatives for those concerned about sustainability.
Regulatory Compliance
Poly bags on rolls can be manufactured to meet specific industry standards and regulations, making them suitable for specialized applications such as medical or hazardous waste disposal.
Look To A-Pac Manufacturing for Your Poly Bags on Rolls
When you need poly bags, A-Pac Manufacturing is your go-to manufacturer. We specialize in a wide array of bags, including poly bags on rolls.
Our poly bags on rolls can be manufactured with either a bottom or side seal. This is convenient for any application that would benefit from easy dispensing. The bags are sealed and perforated for simple tear-off, wound onto 3″ID cores, and poly-wrapped for protection before they are delivered to you.
As a custom poly bag manufacturer, A-Pac can supply any size and weight of poly bags on rolls according to your unique specifications:
Range of Dimensions:
3″ x 5″ to 120″ x 240″
Range of Thickness:
.75 – 6 mil (.00075 – .006)
Available Colors:
Any shade of red, yellow, green, blue, white, black, and more.
Available Materials:
LDPE
HDPE
LLDPE
VCI
EVA
UVI
Metallocene
A-Pac Manufacturing Certifications:
USDA: Our resins meet USDA requirements for food contact
FDA: Our resins meet FDA requirements for food contact
FSSC 22000: Approved by the United States Department of Agriculture
Interested in A-Pac Products and Poly Bags? Contact Us Today!
At A-Pac Manufacturing, we love working with small businesses, and we’re ready to help you find the ideal poly bag for your unique product or application. Place your order, request a quote, or send us a message with any questions you might have to get started today!
