How to Package Food for Sale: A Guide for Your Small Business

How to Package Food for Sale: A Guide for Your Small Business

Preparing a product for retail is one thing, but packaging a food item for sale is another. Food packaging must adhere to several strict requirements before it can be sold. 

If you want to learn how to package food for sale – you’re in the right place! Here’s what you need to know about food packaging requirements and how you can make the most out of your small business.

How to Package Food for Sale: Everything You Need to Know

Packaging Different Types of Foods

How you package your food will depend on the type of food it is. Each category needs to be packed in a specific way to ensure freshness, adhere to food safety guidelines, and maintain quality. 

Canned Foods and Sauces

Salad dressings, condiments, and similar products are treated with heat to kill bacteria and then hermetically sealed to keep out pathogens that compromise shelf life. If you’re packaging a product that must be sterilized and sealed, it’s best to work with a lab that tests the safety of food products to ensure that your processes are safe and scalable.

Shelf-Stable Snack Products

Products such as crackers and cookies don’t need the same degree of processing, but the packaging can still affect the shelf life. If your product requires airtight packaging to keep it from growing stale, you should invest in vacuum packing and heat sealing equipment.

If you’re selling these products on a smaller scale and they’ll be consumed quickly, twist ties or zipper bags could be a solid option. 

Shelf-Stable Dried Grains

Dried grains, beans, and pasta don’t need airtight packaging, which gives flexibility when choosing packaging materials (paper bags, cardboard boxes, and plastic bags are popular options). The long shelf lives of these foods can give off the impression that they will last indefinitely, but they still grow stale eventually, so they should be tested for shelf life and marked with pull dates.

Refrigerated Products

Refrigeration extends the shelf life of many food products by slowing down the growth of bacteria. It can also dry out food, so products stored in the refrigerator should be handled specially. 

Cold food products can be packaged in containers that are sealed simply by closing (plastic containers with snap-on lids, jars with tops that can be tightened by hand, etc.). Adding a sticker/seal is recommended to make your product tamper evident.

Hot Prepared to Refrigerated Products

Foods that are prepared hot and put in the refrigerator (such as soup, prepared meals, etc.) should be completely cooled down before packaging to prevent condensation. 

Frozen Products 

Like refrigerated items, frozen products must be packaged carefully to avoid freezer burn. The freezing process extends the shelf life far beyond what refrigeration does (it’s more expensive and requires more equipment). 

To prevent freezer burn, lower the temperature of your product before the freezing point as quickly as possible. If your product still contains a lot of moisture, wait to seal your packages until the contents are frozen solid. A blast chiller is a highly convenient tool to aid with this. 

It’s also crucial to choose packaging materials that hold up in freezing temperatures and are thick enough to protect the food. Plastic bags that work for shelf-stable and freezable products may be too thin to protect frozen foods. Certain glass containers can shatter at freezing temperatures – always be sure to choose materials that can withstand the temperature at which you will be storing them.

Packaging Features For Your Small Business

When you’re choosing packaging for your business’s products, know that it will significantly affect the well-being of what you’re selling. 

That’s not all, though – it also can alter how consumers will view your product and if they’re incentivized to buy it. Read on to learn about more important packaging features. 

FDA Compliant Items

The FDA requires five key elements on a food packaging label. They’re found on the principal display panel and information panel.

  • Statement of identity
  • Net weight of the product
  • Address of the manufacturer
  • Nutrition facts
  • Ingredients list

Correctly-Sized Packaging

A product should always have the correct size and shape packaging – a fundamental retail rule is that your packaging should never be larger than necessary. Extra material can affect the safety and condition of its contents. Plus, the consumer will be disappointed when they open a bag of potato chips only to find that it’s halfway full. 

Food-grade poly bags are a top-notch option for small businesses selling edible products. If you need assistance picking the right size for your goods, take a look at our helpful measuring guide

Branded Labeling

Designing the label for your product is one of the most exciting parts of starting a business! Choose your brand’s unique color scheme, fonts, and overall aesthetic. Don’t forget to include the product’s name, a description of the food, the address where it was made, and any other important information that the consumer would want to know (it’s organic, handmade, etc.)

Are you interested in getting custom-made food-grade poly bags? A-Pac Manufacturing Company has partnered with an industry-leading flexible packaging printer to offer custom-printed, high-quality bags. Our custom-printed bags can replicate any logo or color palette and can be made using flat bags, wicketed bags, zipper bags, gusseted bags, and poly bags with tape closure.

Purchase High-Quality Packaging For Your Business

Do you have more questions about packaging food for sale? Get in touch with A-Pac Manufacturing. We offer custom, food-grade poly bag packaging options with no minimum order and fast 2-3 week lead times. Get in touch with us or request a free quote today!

How to Measure for a Box Liner

How to Measure for a Box Liner

How to Measure Your Box Liner Size: Here’s Everything You Need To Know

When shipping products, it’s crucial that you do your best to protect them on their journey. Why not invest in box liners? Box liners are lightweight, flexible, protective liners in boxes that protect their contents from dust, dirt, and moisture. 

Are you interested in investing in box liners but unsure what size you need? We’re here to help! Follow our instructions, determine your ideal box liner size, and ship your items with peace of mind. 

How to Measure for a Box Liner

No matter what container or box size you’re working with, plastic liners will keep your products safe during transportation, storage, and processing. A-Pac manufactures custom-sized box liners in a variety of materials and thicknesses to suit your exact specifications.

If you’re wondering how to measure a box liner, follow the steps below. 

1. Determine the Length and Width of Your Liner

Length and width of liner = (length of box + 2) x (width of box + 2)

    • Example: The length of your box is 50 inches, and the width of your box is 42 inches. 
      • Length and width of liner = (50 + 2) x (42 + 2)
      • Length and width of liner = (52) x (44)
  • The length of your liner will be 52
  • The width of your liner will be 44

2. Determine the Height of Your Liner

Height of liner = height of box + width of box + 6

    • Example: The height of your box is 40 inches and the width of your box is 42 inches. 
      • Height of liner = 40 + 42 + 6
  • The height of your liner will be 88

Note: The 6 comes from 6 inches of extra space you should give yourself for the tie-off section.

3. Finalize the Dimensions of Your Liner

The dimensions of your liner include: length x width x height

  • According to the example above, your liner dimensions are: 52 inches x 44 inches x 88 inches

Measure More Packaging Materials

No matter what products you’re packaging, it’s always in your best interest to choose the right box liner, container, and bag size for your product. For example, the correct size poly bag will fit your products exactly, ensuring you’re not paying for more material than you need.

Do you need to measure for more packaging materials? Use our helpful guide to determine your dimensions so you can submit an accurate quote and receive the correct bags.

Invest in the Best Box Liners on the Market

If you want to keep your business running seamlessly, box liners are essential to keep your products safe during transportation. A-Pac Manufacturing Company is proud to create top-notch liners in various materials, thicknesses, and colors to fit your exact specifications and match your brand. 

Low-Density Polyethylene (LDPE):

  • Tough, flexible, good clarity, moisture resistant
  • Applications: Food, medical, and industrial packaging.

High-Density Polyethylene (HDPE):

  • Lightweight, strong, less clarity, non-abrasive
  • Applications: Metal or plastic parts (scratch protection is important in these cases)

Linear Low-Density Polyethylene (LLDPE):

  • Durable, high-strength, impact and puncture resistant, less clarity
  • Applications: Food, medical, and industrial packaging


Vapor Corrosion Inhibitor (VCI):

  • Moisture resistant, rust-free protection, low density
  • Applications: Metal parts

Ethylene-Vinyl Acetate (EVA):

  • Elastic, tacky, tough, puncture-resistant, better seals.
  • Applications: Frozen foods, ice, granules, powders, and batch-inclusion or low-melt processes

Ultra Violet Inhibitor (UVI):

  • UV ray protection
  • Applications: Protects susceptible products from degradation or discoloration from the sun’s rays

Note: All these liners are available in any shade of red, yellow, green, blue, white, black, and more!

Order Your Box Liners Today

After you’ve determined the perfect measurements for your box liner size, give the A-Pac Manufacturing team a call. Whether your size is standard or custom, we have the capability to deliver at no minimum order requirement and in 2-3 week lead times. It doesn’t get any better than that!

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How to Package Your Product for Retail: A Step-By-Step Guide

How to Package Your Product for Retail: A Step-By-Step Guide

When it comes to owning your own business, there are so many elements to consider. Something that’s becoming more and more important in today’s world is packaging. Not only does it affect how your product will be transported, but it’s also a way to showcase your brand.

If you want to know how to package your product for retail, you’re in the right place. Just read on!

How to Package Your Product for Retail

Whether you’re trying to determine the right packaging size or what branding options to go with, A-Pac Manufacturing is here to help. Here’s a guide to how to package your product for retail. 

1. Choose Your Ideal Type of Packaging

Here at A-Pac Manufacturing, we offer a diverse range of plastic bag packaging options. Whether you’re selling small plastic beads, bulky building supplies, or delicious food, we’ve got the right bag for you. 

The types of poly bags that we offer include flat, wicketed, gusseted, sideweld, and bottom-seal. Two-dimensional flat poly bags are the most common and are a versatile solution for a wide range of products and applications, such as bread, meat, and poultry. 

Gusseted poly bags have expandable sides and flat bottoms to accommodate a variety of products, including coffee, bulk nuts, and cookies. These bags can stand up when filled and are significant space-savers for many applications. 

It’s important that you choose the right bag for your business. Browse our online inventory to discover what works best for you. 

2. Determine the Best Size of Packaging

Choosing the right bag size is crucial. Your bag must be large enough to fit your product properly and also protect it against dirt, debris, and moisture. You also don’t want to use a poly bag that is too big. With extra material, you risk generating unnecessary waste and extra costs.

To determine the best size packaging, take measurements of your product’s length, width, and depth. If your items are flat or two-dimensional, basic flat poly bags will be fine and they come in standard measurements.

Take note that if your item is three-dimensional or oddly shaped, you’ll need a poly bag that can fit comfortably around and cover all its parts. Measure the space the product will take up on the bag from the widest points to find the minimum size bag you need. 

3. Get Custom Bags To Reflect Your Brand

Your packaging is the face of your business. It will identify your product on the shelves and let your customers know what’s inside the bag. Packaging should clearly communicate everything you want your brand to represent. The best way to do this is by investing in custom-printed bags

At A-Pac Manufacturing, we’ve partnered with an industry-leading flexible packaging printer to offer custom-printed, high-quality poly bags for your food, industrial, and medical packaging needs. We invest in digital color-matching and an 8-color process system to deliver eye-catching graphics, logos, and color palettes for custom-printed poly bags.

Our one-of-a-kind custom poly bags can be made using flat bags, wicketed bags, zipper bags, gusseted bags, and poly bags with tape closure. We know that the type of bag you use for your product matters, and we strive to offer you the best options to choose from.

Invest in the Best Packaging for Your Business

Do you need to get your project retail ready? Poly bags offer a customizable, affordable, and effective solution. With no minimum order requirements, A-Pac Manufacturing can help you get your product into the retail world quickly and affordably. Contact us today!

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5 of the Best Advantages of Plastic Bags for Packaging Goods

5 of the Best Advantages of Plastic Bags for Packaging Goods

In today’s world, there are many options to choose from when it comes to packaging materials. From cardboard to glass to aluminum – the possibilities can be overwhelming. While some companies have started to steer away from plastic options, it’s still one of the best options.

Did you know that there are many advantages of plastic bags for packaging? We’re here to give you the inside scoop!

5 Advantages of Plastic Bags

Discover five of the best advantages of plastic bags and why they might be the right choice for your company.

1. Plastic Bags Are Thin and Lightweight

One of the main advantages of plastic bag packaging is that the material is quite thin, which means they take up minimal storage space. Since they are so thin and extremely lightweight, plastic bags are easy to transport, resulting in a smaller carbon footprint during transportation. 

2. Plastic Bags Are Flexible and Adaptable

Since plastic bags are flexible in nature, they are a very adaptable form of packaging. This allows manufacturers to easily customize the size, shape, and style to fit each customer’s specific needs. 

Here at A-Pac Manufacturing, we’re proud to produce top-notch custom-made plastic bags. We have no minimum order quantity and offer a quick turnaround time. 

3. Plastic Bag Packaging is Strong and Durable

Plastic bag packaging is strong and resistant to external influences, so you can be sure that your product is protected at all times. When you use plastic packaging, you’ll avoid losses due to faulty packaging and always ensure your brand remains consistent and offers successful delivery. Plus, you’ll save money when you’re not having to replace damaged goods!

When we make our bags here at A-Pac Manufacturing, you can specify the strength you desire for your bags. If your product is sharp or bulky, you might want to opt for a thicker bag for additional protection. 

4. Plastic Bags Are a Cost-Effective Solution

When it comes to cost-effective packaging options, plastic bags are one of the best options on the market. Compared to paper bags, plastic bags will win every time when it comes to price comparison. For example, a standard plastic grocery bag costs about a penny to produce and paper bags cost 4 cents to 5 cents to produce. 

5. Plastic Bags Are More Environmentally Friendly Than You Might Think

When people think of plastic, their mind often immediately thinks of waste or trash. However, plastic packaging bags can be more environmentally friendly than you might think. 

While the vast majority of community recycling centers do not accept plastic bags in curbside recycling bins, a great alternative to this is recycling programs facilitated by local grocery stores. Recycle bins are offered near entrances so customers can recycle plastic grocery bags, bubble wrap, and more. 

Another way that plastic bags are more sustainable is, that they require less energy to produce compared to other materials, such as paper. According to a study conducted by United States EPA, “Plastic bags use 40% less energy to produce and generate 80% less solid waste than paper. Also, a pound of plastic takes 91% less energy to recycle as compared to a pound of paper.”

If you’re interested in more eco-friendly packaging initiatives, reach out to A-Pac Manufacturing to learn more or request a quote for our 20% plant-based material packaging. 

Get the High-Quality Plastic Bags You Need

If plastic bags are the right solution for your packaging needs, it’s time you get in touch with A-Pac Manufacturing. We offer bags in a wide range of standard and custom sizes. We also provide some of the shortest lead times in the industry, at no minimum order quantity. Give us a call for more information today! 

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Custom Plastic Bag Manufacturers: Who They Are & What They Do

Custom Plastic Bag Manufacturers: Who They Are & What They Do

Custom plastic bag manufacturers are a powerful resource for businesses looking to advertise, brand themselves, and protect their products from damage. Customization options include printing, embossing, labeling, or even designing a completely custom bag to fit your needs. 

You may be wondering what sorts of industries might need customized plastic bags. The answer is — pretty much anyone who sells anything! From retailers and e-commerce stores to grocery stores and shipping companies: if you have products to carry around, then you probably need something to carry them in.

Why Should You Order Custom Plastic Bags Instead of Generic Blank Ones?

Custom plastic bags are designed to suit the specific needs of your product. And, when you work with a custom plastic bag manufacturer you trust, your poly bags can be customized to fit the shape of your product. What’s more, when you order custom plastic bags with your company logo or company name, they will help people remember your business when they see them in their homes or on their desks at work. This is a great way to build brand awareness with your customer base — helping to solidify your brand in the minds of current customers, while also helping to expose your brand to new markets. 

The second reason to go with a custom manufacturer is that you get what you want. Depending on the type of product or service you sell, there may be some specific features that are important for the packaging of your product or its storage after purchase (for example, if you sell fragile items). A generic blank plastic bag won’t have these features, but those can be included with a custom one!

Get the Bags You Need, No Matter the Shape, Size, or Thickness.

Custom bags are made to fit the needs of your business, so you’re sure to get the best bang for your buck. You can get custom bags in any size, shape, or thickness needed to fit your product. For example:

  • If you have a large item that needs to be shipped from one place to another, it makes sense to invest in a strong bag. A standard 14-inch by 18-inch bag may not provide enough protection for this kind of shipment and could be easily damaged during transit. Instead, consider using a plastic bag made from thick polyethylene film, which is highly durable and tear-resistant.
  • If you sell small items such as cookies or gummies, these can easily fit into an 8-inch by 10-inch rectangular-shaped plastic bag with no problems! This type of custom product will protect them while ensuring they stay fresh until they reach their destination.

Custom Plastic Bag Manufacturers Offer Labeling and Branding Options

To remain competitive in today’s retail market, offering your customers something unique is essential. One way you can accomplish this is by creating a branded plastic bag that stands out from the competition. Custom printed bags are an excellent way to do this because they allow you to create a design specifically for your business and customers.

If you’re not sure where to start when it comes to designing your custom bag, here are some tips:

  • Build a unique design that matches your company’s branding, including your logo and colors.
  • Include relevant words or phrases: “Thanks for shopping!” 
  • Stand out with bright colors or an attractive design. 
  • Get creative with outreach — include your website URL, social media info, or even a custom QR code. 

Custom Poly Bag Manufacturers Often Don’t Require a Minimum Order Quantity

While researching plastic bag manufacturers, you’ll likely find that most larger manufacturers require a minimum order quantity. This practice is common among businesses that sell products or services in bulk and want to keep their inventory costs down.

A minimum order quantity is the smallest quantity in which a company will make your custom bags. This can be an important factor to consider when choosing a plastic bag manufacturer, as it can affect both your price and the number of bags you’ll be able to get in a single purchase.

For example, if you want 100 custom-printed plastic shopping bags, but a larger manufacturer has a minimum quantity of 1,000 units, it’s inconvenient, and probably expensive, for you to order that complete 1,000 units. A custom poly bag manufacturer will likely be able to provide that smaller order you need, which means you don’t have to worry about room for storage, or paying for more than what you need. 

Get the High-Quality Poly Bags You Need

Looking for poly bags in a custom size or in a smaller order quantity? A-Pac Manufacturing is your fast, local custom plastic bag manufacturer. We’re here to deliver the bags you need, in the quantities you need, on your schedule. No minimum order quantity. 

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