Delivering Trusted Food-Grade Poly Packaging, Backed by FSSC 22000 Food Safety System Certification
At A-Pac Manufacturing, we understand that food safety isn’t just a priority—it’s a non-negotiable requirement for businesses in the food industry. That’s why we’re proud to maintain our Food Safety System Certification (FSSC 22000).
FSSC 22000 is a globally recognized standard that demonstrates our commitment to producing safe, reliable, and high-quality poly packaging for food applications.
What Is Food Safety System Certification?
FSSC 22000 is a comprehensive certification based on ISO standards, fully recognized by the Global Food Safety Initiative (GFSI). It provides a framework for effectively managing food safety and quality responsibilities across the supply chain.
In simple terms, our food safety system certification means we operate under a continually audited food safety management system. From raw material sourcing to final product handling, we follow strict processes to ensure every poly bag we produce is safe for food contact.
Why FSSC 22000 Matters to Our Customers
If your business involves packaging food products, partnering with a food safety-certified supplier provides confidence and compliance. Our certified poly bags, films, and custom packaging solutions are manufactured under tightly controlled, hygienic conditions—and meet the highest international standards.
Here’s what that means for you:
Reduced food safety risk
Consistent product quality
Compliance with regulatory and industry requirements
Greater confidence in your supply chain
Whether you’re packaging raw ingredients, frozen foods, or ready-to-eat items, we ensure your packaging supports both safety and performance.
Our Commitment To Food Safety Doesn’t Stop
FSSC 22000 is not a one-time milestone—it’s an ongoing commitment. Like our ISO certification, our facility undergoes regular surveillance audits by accredited bodies to verify compliance and drive continuous improvement. We don’t just meet standards—we strive to exceed them.
Real-World Uses for Food-Grade Poly Bags
Food-grade plastic is essential for safe packaging, storage, and food distribution. At A-Pac Manufacturing, our certified poly bags are used in a wide range of food applications thanks to their safety, versatility, and consistent performance.
Some common uses include:
Produce bags for fruits and vegetables
Bread bags and bakery packaging
Frozen food packaging
Dairy and cheese liners
Bulk ingredient bags for grains, spices, or powders
Flexible packaging for ready-to-eat meals or snacks
Clear liners for food bins and containers
Made from low- and linear low-density polyethylene (LDPE and LLDPE), our bags are manufactured in a strictly controlled environment to ensure they meet all food safety standards. Whether you’re packaging raw ingredients or consumer-ready products, A-Pac’s custom poly bags are built to perform safely in your environment.
Access Our Food Safety Documentation:
Please visit our Certifications page to view our official certification documents, food safety policy, and additional compliance information.
A-Pac Manufacturing: Work With a Certified Poly Packaging Partner You Can Trust
Food-grade packaging is too important to leave to chance. With A-Pac, you get more than just high-quality poly bags—you get a reliable partner dedicated to safety, quality, and service.
Have questions about our food safety standards or how we can support your packaging needs? We’re here to help! Reach out to our team for a free quote today.
Sustainability isn’t just a buzzword—it’s a responsibility many businesses take incredibly seriously. As concerns about plastic waste and environmental impact grow, manufacturers play an important role in reducing waste and promoting responsible recycling practices.
At A-Pac Manufacturing, we’ve been committed to sustainability from day one. Our eco-friendly manufacturing and recycling initiatives ensure that we minimize waste, maximize efficiency, and contribute to a greener future while delivering high-quality, polyethylene bags.
Let’s look at how we integrate sustainability into every aspect of our operations—from recycling polyethylene and internal scrap to developing innovative, eco-friendly products.
Why Does Sustainability Matter in Poly Bag Manufacturing?
Plastic waste is a growing concern worldwide, with more than 350 million tons produced yearly. Industries continue to rely on plastic for packaging and production, so businesses must take proactive steps to reduce environmental impact and ensure that plastic materials are managed responsibly.
Polyethylene, one of the most commonly used plastics, stands out for its high recyclability. When handled properly, it can be repurposed into new products, reducing the demand for virgin plastic and minimizing waste. However, not all manufacturers prioritize responsible recycling and waste management, leading to excessive plastic pollution.
At A-Pac Manufacturing, sustainability is built into our process. Our mission is to provide the best polyethylene bags while upholding the highest standards for eco-friendly manufacturing. We ensure that our products meet both performance and sustainability expectations—helping businesses make a positive impact without compromising on quality.
How A-Pac Manufacturing Reduces and Recycles Waste
Sustainability starts from within. That’s why we implement polyethylene recycling and waste reduction practices that minimize our environmental impact.
Internal Recycling Programs
Waste is an unavoidable part of the manufacturing process, but at A-Pac, 100% of our internal polyethylene scrap is collected, processed, and sent to recyclers. This prevents unnecessary waste from ending in landfills and ensures that valuable materials are repurposed into new products instead of discarded.
Our scrap is clean, uncontaminated, and highly valued by recyclers. This means it can be efficiently reprocessed into new plastic products like trash bags, construction materials, and outdoor furniture, giving it a second life rather than contributing to plastic waste.
Minimizing Waste in the Manufacturing Process
While some scrap is inevitable, we take proactive measures to reduce waste at the source. Our precision manufacturing techniques allow us to reduce excess material, maximizing efficiency while minimizing waste.
Additionally, using only the highest-quality virgin resin ensures that our polyethylene bags are easier to recycle at the end of their lifecycle. This approach helps our customers meet their packaging needs while reducing environmental impact.
What Happens to Recycled Polyethylene?
Recycling polyethylene isn’t just about reducing waste—it’s about giving plastic a second life. Once collected and processed, recycled polyethylene can be transformed into a wide range of useful products, reducing the demand for virgin plastic production.
After A-Pac sends its internal scrap to recyclers, the material goes through a multi-step process:
Collection & Sorting – Polyethylene waste is gathered, separated by type (LDPE, HDPE), and cleaned to remove contaminants.
Shredding & Pelletizing – The plastic is ground into small flakes and melted down into pellets, which serve as raw material for new products.
Repurposing & Manufacturing – These recycled pellets are used to create durable, high-performance products that might otherwise require new plastic.
Common Products Made from Recycled Polyethylene:
Trash bags and plastic packaging materials – Recycled polyethylene is commonly used to produce flexible, durable bags and packaging solutions.
Outdoor furniture – Benches, picnic tables, and chairs often incorporate recycled plastic.
Construction materials – Plastic lumber, pipes, and insulation benefit from recycled polyethylene.
Household and storage items – Containers, bins, and other plastic organizers are often made using repurposed polyethylene.
At A-Pac Manufacturing, we innovate to create more sustainable materials and processes. By integrating plant-based alternatives and designing eco-friendly products, we’re working to make a lasting impact on the environment.
Reduce reliance on fossil fuels – Using plant-based components helps lower the demand for petroleum-based plastics.
Maintain strength and durability – Unlike some biodegradable plastics, which weaken over time, A-Pac’s NuPlastiQ®-enhanced bags retain the same flexibility, strength, and reliability as traditional polyethylene.
Support long-term sustainability – These innovations help businesses reduce their carbon footprint without compromising packaging quality.
2. Eco-Friendly Product Design
Sustainability isn’t just about the materials—it’s also about how products are made and used.
Our sustainable poly bags are designed to:
Integrate seamlessly into existing recycling systems, making disposal easier and more responsible.
Be lightweight and cost-effective, reducing material waste and production emissions.
Offer customization options, allowing businesses to maintain branding and functionality while making an environmentally friendly choice.
3. Community Recycling Initiatives
Sustainability is a collective effort, and A-Pac is proud to extend our recycling initiatives beyond our own facility. We actively invite local businesses and individuals to bring in polyethylene scrap so it can be properly processed and repurposed instead of ending up in landfills.
As a brand, we strive to:
Encourage responsible disposal – Many businesses struggle to find ways to recycle plastic waste. A-Pac provides a solution by collecting and reprocessing scrap materials efficiently.
Minimize environmental impact – By keeping plastic in the circular economy, we help reduce pollution and conserve resources.
Build a greener community – Through education and outreach, A-Pac fosters a culture of sustainability, empowering more businesses and individuals to participate in responsible recycling.
How Businesses Can Partner with A-Pac for Sustainable Solutions
At A-Pac Manufacturing, we make it easy for businesses to embrace sustainability without compromising performance. Our customized, recyclable, and plant-based poly bags are designed to meet the needs of eco-conscious companies looking for reliable, environmentally friendly packaging.
How Your Business Can Get Involved:
Recycle with A-Pac – Bring your polyethylene scrap to our recycling program, and we will ensure it is adequately processed and repurposed.
Choose sustainable packaging – Upgrade to recyclable and plant-based poly bag options that align with your sustainability goals.
Partner with us – Work with us to create custom sustainable packaging solutions tailored to your industry’s needs.
Sustainability is a shared effort; together, we can make a meaningful impact. Join the movement today! Contact A-Pac Manufacturing to learn more about our sustainable poly bag solutions and how we can help your business become more eco-friendly.
Understanding the materials used to produce these products can provide a significant advantage if you run a business that relies on poly bags and packaging.
One of poly bag production’s most critical components is polyethylene, a natural gas material. Since natural gas is the foundation for polyethylene production, fluctuations in natural gas prices can directly impact the cost of poly packaging materials.
Let’s look at the connection between natural gas and polyethylene, including the production process and insights into current market trends. Then, you’ll be equipped with information on how natural gas prices might affect your business’s packaging costs and bottom line.
How Natural Gas Powers the Industrial Production of Polyethylene
Natural gas plays a key role in making polyethylene, which is the material used to produce poly bags and other packaging products.
Here’s a breakdown of how it works:
Ethane Extraction: Natural gas contains ethane, which is separated from the gas to be used in polyethylene production.
Cracking Process: The ethane is heated to very high temperatures in a process called “cracking,” which turns it into ethylene. Ethylene is the basic ingredient needed to create polyethylene.
Making Polyethylene (Polymerization): The ethylene is then processed to create polyethylene through a process called polymerization. This material can then be shaped into plastic products like poly bags.
The Current State of Natural Gas Production
The United States is by far the largest natural gas producer in the world, representing almost a quarter of global production. This results from the discovery of vast natural gas reserves and advancements in extraction technologies like fracking.
Compared to oil, natural gas offers a more streamlined and cost-effective path to manufacturing polyethylene because its primary byproducts are specifically suited to plastics.
Current Market Trends: Natural Gas & Polyethylene Pricing
In October 2024, the U.S. benchmark Henry Hub natural gas spot price averaged $2.20/MMBtu, reflecting lower seasonal demand and high storage inventories.
Prices are expected to increase to an average of $2.90/MMBtu in 2025 due to higher liquefied natural gas (LNG) exports and sustained international demand.
This 33% increase could lead to higher costs for polyethylene production.
Natural Gas Production:
U.S. natural gas production remained steady throughout 2024, averaging 113 billion cubic feet per day (Bcf/d).
Natural gas production is forecasted to increase by 5-6% in 2025.
Natural Gas, Polyethylene & Your Business
As you can see, the connection between the availability of natural gas affects the production of polyethylene, which in turn affects the poly bags you use for your business.
Polyethylene is a vital resource for businesses that rely on poly bags and packaging. Whether you need flat poly bags, wicketed bags, or custom liners, the cost and availability of polyethylene directly influence your packaging budget.
Understanding these market dynamics can help you make smarter purchasing decisions. Here’s why:
Price Stability: If natural gas prices remain stable, the cost of polyethylene—and therefore poly bags—is less likely to see significant increases.
Global Supply Chain Considerations: With the U.S. leading in natural gas production, domestic polyethylene manufacturers are well-positioned to offer competitive pricing compared to international competitors.
Sustainability Trends: Natural gas-derived polyethylene supports efficient and eco-conscious production methods, aligning with the sustainability goals of many modern businesses.
Partner With A-Pac Manufacturing for All Your Poly Needs
At A-Pac Manufacturing, we deliver high-quality custom poly bags tailored to your needs. Whether you need flat bags, liners, or custom products, we provide cost-effective solutions and strategic support to help your business thrive.
If you’re curious about how current market conditions might affect your business, contact the experts at A-Pac Manufacturing today. We’ll explain your options and help you find the best solution for your poly bag needs. We love working with small businesses and want to be a strategic partner to help you thrive.
Contact us today or visit our website to explore our top-of-the-line poly bag and packaging offerings and request a free quote.
Packaging can seem like a secondary concern in busy manufacturing environments. However, packaging is essential to preserve the integrity of metal components during storage or transit. Volatile corrosion inhibitor (VCI) bags, in particular, play a critical role in ensuring that metals arrive at their next destination in pristine condition. They can be an invaluable asset for businesses that need to deliver products that meet exact specifications.
Preventing the Impact of Corrosion on Components
Corrosion is the process in which a metal is destroyed by a chemical reaction. The most common example of corrosion is the oxidation of iron in the presence of water and oxygen, otherwise known as rust. Most people know that rust will occur when iron comes in contact with liquid water, but it can also occur from contact with moisture in the air.
In industrial and manufacturing environments, corrosion can lead to weakened structures, compromised products, and financial losses. When metal components are exposed to moisture, oxygen, or other corrosive substances during storage or transportation, they can quickly develop rust. This not only affects the appearance of the metal but can also impair its functionality, potentially rendering it useless for its intended application. Preventing corrosion is not just about protecting the metal—it’s about ensuring the reliability and longevity of the entire manufacturing process.
Other impacts of corrosion include:
Increased maintenance costs
Production delays
Reputational damage if products do not meet quality standards
What Are VCI Bags?
VCI bags are specialized packaging materials designed to protect metal components from corrosion. These bags are infused with volatile corrosion inhibitors (VCIs), which are chemicals that release protective vapors. When metal parts are placed inside a VCI bag, the inhibitors are gradually released, creating a protective barrier on the surface of the metal. This barrier helps prevent the metal from reacting with moisture, oxygen, and other corrosive elements that could cause rust or other forms of degradation.
VCI poly bags come in various sizes and forms, making them versatile enough to accommodate a wide range of metal products, from small components to large machinery. They are widely used across industries where metal parts often need to be stored or shipped over long distances.
How Do VCI Bags Work?
When a metal component is placed inside a VCI bag, the volatile corrosion inhibitors begin to vaporize and fill the enclosed space. These vapors then condense on the surface of the metal, forming an invisible protective layer. This layer acts as a barrier between the metal and any corrosive substances that might be present, such as moisture.
Unlike traditional packaging materials that might simply keep the metal dry or protected from physical damage, VCI bags actively work to prevent the chemical reactions that cause corrosion. This unique approach is what makes VCI bags so effective at preserving metal components in a variety of environmental conditions. At A-Pac Manufacturing, we ensure the highest-quality VCI bags by carefully verifying the proper additive amounts with every run.
Do VCI Bags Leave Behind Residue?
One common concern with traditional VCI bags is the potential for residue left behind on the metal parts. VCI poly bags are coated with anti-corrosive compounds on the inside and outside, which can sometimes leave a noticeable residue on the metal surface. This can be undesirable for certain applications where a clean, residue-free finish is required.
At A-Pac Manufacturing, we address this concern by integrating the volatile corrosion inhibitors directly into the molten polyethylene used to fabricate our VCI poly bags. This innovative process ensures that the anti-corrosive action of our bags is achieved through vapor, not a physical coating. As a result, our customers never have to worry about residue on their metal components. The bags provide the same level of protection without leaving any visible traces behind.
Please note that A-Pac Manufacturing does not make any claims as to the effectiveness of our VCI poly bags. While we do guarantee that the volatile corrosion inhibitors are added to the bags and in the correct amounts, it is up to purchasers to verify that the bags work in their specific environments for their intended purposes.
Do VCI Bags Have an Odor?
Some VCI bags can have an odor from the inhibitors embedded in the packaging material. The odor is generally harmless. The intensity of the odor can vary depending on the specific formulation of the VCI used, the manufacturer, and the materials used in the bag. In many cases, the odor is faint and dissipates once the bag is opened and the metal components are removed. Fortunately, A-Pac Manufacturing uses a formulation and production method that eliminates the odor while still providing effective corrosion protection.
When Are VCI Bags Used?
VCI bags are incredibly versatile and can be used in a wide range of applications. Some of the most common uses include:
Automotive Industry: Protecting engine parts, gears, and other metal components during storage or shipment.
Aerospace Industry: Ensuring that critical metal parts remain free from corrosion while in transit or storage.
Electronics Manufacturing: Safeguarding metal connectors, circuit boards, and other sensitive components from corrosion.
Heavy Machinery: Preserving the integrity of large metal parts and machinery components that are stored for extended periods.
Marine Industry: Protecting metal parts from saltwater corrosion during shipping or storage.
Whether it’s small parts that need to be kept corrosion-free during assembly or large machinery that must be stored for months, VCI bags offer a reliable solution for protecting metal from environmental damage.
How Do VCI Bags Compare to Other Packaging Options?
When it comes to protecting metal components from corrosion, VCI poly bags offer several advantages over other packaging options.
Mess-free Protection
Traditional methods, such as applying oils or greases to metal parts, can be messy, labor-intensive, and may require cleaning before the part can be used. Additionally, these methods do not provide the same level of protection against all types of corrosive agents. On the other hand, VCI bags offer a clean, efficient, and highly effective way to prevent corrosion. They eliminate the need for messy coatings and can be used without additional preparation.
Long-term Usage
VCI bags also provide continuous protection for as long as the metal remains sealed inside, making them an ideal choice for long-term storage or extended shipping times. Traditional methods like oils, greases, or coatings require reapplication over time and may degrade or lose effectiveness, especially in challenging environments.
Simple Packaging
While other options like desiccant packs or vacuum sealing can also help reduce the risk of corrosion, they often require more complex packaging processes and still may not offer the same level of protection as VCI bags. VCI bags are simple to use, require no special equipment, and provide comprehensive protection against a wide range of corrosive elements.
Prevent Corrosion on Your Components with VCI Bags
If you’re looking for a reliable solution to protect your metal components from corrosion, VCI bags from A-Pac Manufacturing offer an effective and residue-free option. If you’re a purchaser in automotive, electronics, or any other industries that rely on metal components, our VCI bags can help ensure that your products arrive in pristine condition. Contact the A-Pac Manufacturing team to request a quote for any quantity you need.
If you’re considering poly bag packaging for your new product, it’s easy to see why! Poly bags are versatile, durable, and affordable. They’re also easy to customize to fit your product, as well as your brand, and their speedy production is perfect when you’re faced with a short lead time.
It’s no wonder so many people choose poly bags for their packaging needs, but have you ever wondered how poly bags can feature so many great characteristics, yet be produced so quickly? Here’s a closer look at how poly bags are made.
How Poly Bags are Made, Phase 1: Extrusion
Making poly bags starts with what’s called the blown-film extrusion process. This entails melting down small plastic pellets (resin) until they become molten and pliable enough to be pressed, or extruded, through a circular die gap.
This extrusion forms a continuous tube of molten plastic that gets pinched off on one end and inflated to whatever size and thickness desired. The inflated tube is stretched vertically on a tower to cool, then flattened and wound onto a roll. Now it’s ready to be transformed into poly bags.
How Poly Bags are Made, Phase 2: Transformation
Once the blown-film extrusion process is complete and the plastic is on the roll, it can be fed through a machine that cuts and seals the plastic at a specified length, creating a poly bag. This process is repeated until enough poly bags are made to fulfill the order.
Poly Bags are Made to Help You Succeed
Because poly bags are made in such a way that they can meet varying specifications of sizes and thickness, they can accommodate pretty much any packaging design and need. That means, no matter the size or shape of your new product, or how it’s transported and where, you can depend on the poly bag packaging to protect it. A product that goes from shelf to customer undamaged not only boosts customer satisfaction but also boosts your bottom line by reducing product failure and returns.
In addition, the processes of extrusion, rolling, and cutting use automated machinery, allowing poly bags to be made efficiently and precisely, with very little waste. This saves time as well as money — a must for small to mid-sized businesses with ambitious revenue goals.
Poly bags are also a cost-effective solution to display detailed branding logos and text, especially when compared to other packaging materials available on the market.
Finally, poly bags score major points for their fast turnaround time, too — a huge bonus when deadlines are looming, and often a key factor in a successful product launch.
Why A-Pac Poly Bags Rank Above the Rest
Now you know how poly bags are made as well as what makes them such a great choice for packaging. The only thing left to do is find out where to get them! A-Pac prides itself on delivering the best-quality poly bags on the market, and can custom-manufacture your poly bags to any size, weight, and even quantity — no minimum order required!
As a fellow small to mid-sized business, we understand your needs and will take the time to get to know you, your product, and your goals, then help you find the custom packaging solution that makes the most sense for you.
For the best poly bags at an affordable price and on your timeline, A-Pac Manufacturing is here to help! Contact us today to learn more about our poly bag options. All of our orders are custom to your specifications. We want to help you succeed.
