Types of Specialty Poly Bags: Anti-Static, UV-Resistant, VCI, Gusseted, and Wicketed

Types of Specialty Poly Bags: Anti-Static, UV-Resistant, VCI, Gusseted, and Wicketed

Not all poly bags are created equal.

While standard polyethylene bags are suitable for many packaging applications, some products require specialized protection against static electricity, UV exposure, corrosion, contamination, or the demands of high-speed packaging lines. Choosing the right packaging isn’t simply about containing a product—it’s about protecting product quality, improving operational efficiency, and minimizing unnecessary costs throughout the supply chain.

Whether you’re packaging electronic components, precision-machined parts, food products, or industrial materials, selecting the appropriate specialty poly bag can reduce damage, improve productivity, and extend product life.

In this guide, you’ll learn:

  • What specialty poly bags are
  • How anti-static, UV-resistant, VCI, gusseted, and wicketed bags work
  • Which industries commonly use each type
  • How to determine which specialty features your application requires

What Are Specialty Poly Bags?

Specialty poly bags are polyethylene bags engineered with materials, additives, or design features that provide protection or functionality beyond standard packaging. Common types include anti-static poly bags for electronics, UV-resistant bags for outdoor storage, VCI bags for corrosion protection, gusseted bags for bulky products, and wicketed bags for high-speed packaging operations.

Unlike stock packaging, specialty bags are designed around the unique requirements of the product being protected. Material selection, resin blends, bag construction, additives, and gauge all work together to improve packaging performance under specific operating conditions.

Quick Guide: Which Specialty Poly Bag Do You Need?

If you need to… Choose… Why
Protect electronics Anti-static poly bags Dissipates static charges that can damage components
Prevent rust VCI poly bags Creates a corrosion-inhibiting environment
Store products outdoors UV-resistant poly bags Resists degradation from prolonged sunlight exposure
Package bulky products Gusseted poly bags Expands to fit oversized or irregular items
Improve packaging speed Wicketed poly bags Designed for automated and semi-automated packaging lines

 

Why Specialty Poly Bags Matter

Standard poly bags provide excellent protection for many products, but they aren’t engineered to solve every packaging challenge. Depending on your application, environmental conditions, or production process, additional performance features may be necessary to maintain product quality from manufacturing through final delivery.

Using packaging that’s specifically designed for your application can help reduce waste, improve packaging efficiency, and lower the total cost of ownership by preventing product damage before it occurs.

Key Challenges Standard Poly Bags May Not Solve:

  • Electrostatic discharge damage
  • UV degradation from sunlight
  • Corrosion during storage and shipping
  • Irregularly shaped products
  • High-speed packaging line requirements
  • Industry-specific compliance needs

Buyer Takeaway: Selecting the right specialty poly bag isn’t just about protecting products. It’s about improving manufacturing efficiency, reducing product loss, and optimizing packaging costs.

Anti-Static Poly Bags for Electronics and Sensitive Components

Electronic components are among the most sensitive products manufacturers handle. A static discharge that isn’t even noticeable to a person can permanently damage circuit boards, semiconductors, sensors, and other precision electronics.

That’s why many electronics manufacturers rely on anti-static poly bags as part of their packaging process.

What Are Anti-Static Poly Bags?

Anti-static poly bags are specially engineered to dissipate static electricity before it can accumulate and discharge into sensitive products.

Unlike standard polyethylene bags, these bags contain anti-static additives that reduce surface resistance and minimize the buildup of static charge during manufacturing, storage, and transportation.

Many anti-static bags are recognizable by their translucent pink appearance, although other ESD-safe constructions are available depending on the level of protection required.

anti static bags

How They Work:

Rather than allowing static electricity to build on the bag’s surface, anti-static materials safely dissipate electrical charges into the surrounding environment. This significantly reduces the risk of electrostatic discharge (ESD) damaging sensitive electronic components.

Benefits of Anti-Static Poly Bags:

  • Protect sensitive electronics from ESD damage
  • Reduce product failures and warranty claims
  • Improve handling safety
  • Support quality control throughout shipping and storage
  • Help maintain product reliability

Common Applications:

  • Printed circuit boards
  • Electronic components
  • Semiconductor products
  • Medical electronics
  • Telecommunications equipment
  • Computer hardware

When Should You Use Anti-Static Poly Bags?

Use anti-static poly bags whenever products contain electronic components that could be damaged by electrostatic discharge during handling, storage, or transportation.

When Standard Poly Bags May Be Enough:

If your products don’t contain sensitive electronic components or static-sensitive materials, a standard polyethylene bag may provide all the protection you need without the added cost of anti-static additives.

UV-Resistant Poly Bags for Outdoor Storage

Many manufacturers store products outdoors before shipment or installation. While polyethylene is highly durable, prolonged exposure to ultraviolet (UV) light eventually causes most plastics to weaken, discolor, and become brittle.

UV-resistant poly bags are specifically designed to withstand these environments.

uv resistant bags

How UV-Resistant Poly Bags Work:

During manufacturing, UV inhibitors are blended directly into the polyethylene resin. These additives slow the breakdown caused by sunlight, allowing the packaging to maintain its strength and flexibility much longer than standard poly bags.

Rather than protecting only the product inside, UV-resistant bags also protect the integrity of the packaging itself.

Benefits:

  • Improved outdoor durability
  • Reduced cracking and brittleness
  • Longer packaging lifespan
  • Better product protection during long-term storage
  • Lower replacement costs

Common Applications:

  • Construction materials
  • Agricultural products
  • Landscaping supplies
  • Outdoor equipment
  • Industrial components stored outdoors

When UV Protection Isn’t Necessary:

If products are packaged, stored, and shipped entirely indoors, UV-resistant additives may not provide additional value. Understanding the storage environment helps determine whether these specialty materials are necessary.

VCI Poly Bags for Corrosion Protection

Rust is one of the most common (and costly) causes of product damage for metal components during storage and transportation. Even humidity trapped inside a sealed package can initiate corrosion over time.

VCI poly bags offer an effective solution without the need for messy oils or protective coatings.

What Are VCI Bags?

VCI stands for Vapor Corrosion Inhibitor.

These specialty poly bags contain corrosion-inhibiting compounds that slowly release protective vapor molecules after the package is sealed.

The vapor circulates throughout the enclosed package and forms an invisible molecular barrier on exposed metal surfaces, interrupting the electrochemical process that causes oxidation and rust.

Unlike oils or greases, the protective layer is clean, dry, and typically requires no additional cleaning before the product is used or assembled.

vci bags

Benefits:

  • Helps prevent rust and corrosion
  • Reduces or eliminates protective oils
  • Simplifies packaging operations
  • Protects products during shipping and storage
  • Minimizes product rework caused by corrosion

Common Applications:

  • Automotive components
  • Aerospace parts
  • Machine components
  • Industrial equipment
  • Metal fabrications
  • Replacement parts

How Do VCI Bags Prevent Rust?

VCI bags release corrosion-inhibiting vapor molecules that create an invisible protective layer on exposed metal surfaces. This barrier reduces oxidation, helping prevent rust during storage and transportation.

When VCI Bags May Not Be Necessary:

Products made from plastics, composites, or other non-metallic materials typically don’t require VCI protection. Likewise, metal parts that will be packaged and used immediately may not need long-term corrosion protection, depending on storage conditions.

Can Specialty Poly Bags Combine Multiple Features?

Absolutely.

Many manufacturers require packaging that addresses multiple challenges simultaneously. Rather than choosing between specialty features, custom-engineered poly bags can combine multiple performance characteristics into a single packaging solution.

For example:

  • FDA-compliant wicketed bags for automated food packaging lines
  • UV-resistant gusseted bags for bulky products stored outdoors
  • VCI bags with custom printing for industrial replacement parts
  • Anti-static bags in custom sizes and gauges for sensitive electronics

Working with a custom packaging manufacturer allows you to tailor material selection, resin blends, bag construction, additives, and printing to your specific application rather than settling for a standard stock product.

At A-Pac Manufacturing, we help customers identify the right combination of performance features to improve protection, increase production efficiency, and reduce unnecessary packaging costs.

Gusseted Poly Bags for Larger or Irregular Products

Not every product fits neatly into a flat poly bag. Bulky items, boxed products, liners, and irregularly shaped components often require additional space without sacrificing product protection or using excessive packaging material.

Gusseted poly bags are designed to provide that flexibility.

What Is a Gusseted Poly Bag?

A gusseted poly bag features expandable side or bottom panels (called gussets) that unfold as the bag is filled. This added capacity allows the bag to accommodate larger, wider, or awkwardly shaped products while maintaining a secure fit.

Rather than forcing oversized products into an undersized bag, or using an unnecessarily large bag, a gusseted design strikes a better balance between product protection and material efficiency.

How They Work:

As products are inserted, the gussets expand to create additional internal volume. This allows the bag to conform more closely to the product’s dimensions while reducing excess empty space inside the package.

The result is a cleaner fit, improved product stability, and often less packaging waste.

Benefits:

  • Greater storage capacity
  • Better fit for bulky or irregular products
  • Reduced excess material
  • Improved load stability during shipping
  • More efficient palletization and storage

Common Applications:

  • Bulk food products
  • Box liners
  • Industrial components
  • Medical supplies
  • Distribution packaging
  • Large assemblies

When Gusseted Bags Make Sense:

If your products have significant width, depth, or irregular dimensions, gusseted bags often provide a more secure and cost-effective packaging solution than flat bags.

When a Flat Bag Is Sufficient:

Flat poly bags remain an excellent choice for products with relatively uniform dimensions that don’t require additional expansion. Selecting the simplest design that adequately protects your product can help control packaging costs.

Wicketed Poly Bags for High-Speed Packaging Operations

For manufacturers running automated or semi-automated packaging equipment, packaging speed can directly impact production output. Every second saved during loading and sealing contributes to greater operational efficiency.

Wicketed poly bags are specifically engineered to support these high-volume environments.

What Are Wicketed Poly Bags?

Wicketed poly bags are stacked on metal wicket wires that allow automated packaging equipment to quickly separate, open, fill, and seal individual bags.

Their consistent positioning and presentation reduce handling time while improving packaging accuracy and line efficiency.

Because they’re designed for automation, wicketed bags are commonly used in industries where packaging speed, consistency, and product presentation are critical.

wicketed bags

How They Work

The bags remain secured on the wicket wire until they’re fed into the packaging machine. Air-assisted equipment or automated loaders open each bag, allowing products to be inserted quickly before sealing.

This streamlined process minimizes manual handling while supporting higher production rates.

Benefits:

  • Faster packaging speeds
  • Improved production efficiency
  • Reduced labor requirements
  • Consistent bag presentation
  • Reliable dispensing for automated equipment

Common Applications:

  • Bakery packaging
  • Food processing
  • Meat and poultry packaging
  • Consumer goods
  • Industrial parts
  • Hardware packaging

Custom Features Available:

Depending on the application, wicketed bags can be manufactured with:

  • FDA-compliant materials
  • Vent holes
  • Lip extensions
  • Custom printing
  • High-clarity film
  • Various gauges and resin blends

When Wicketed Bags Are the Best Choice:

If your operation uses automated or semi-automated packaging equipment, wicketed bags can significantly improve throughput while maintaining consistent package quality.

When Manual Packaging Is More Common:

For lower-volume operations that package products entirely by hand, standard flat or gusseted bags may be more practical unless future automation is planned.

Industries That Commonly Use Specialty Poly Bags

Because packaging requirements vary widely between industries, specialty poly bags are used across numerous manufacturing and distribution environments.

Some of the industries that frequently rely on engineered packaging solutions include:

Each industry has its own unique packaging challenges, making material selection, bag construction, and specialty features critical to overall packaging performance.

How to Choose the Right Specialty Poly Bag

Choosing the right specialty poly bag starts with understanding both your product and your packaging process. Rather than selecting a bag based solely on dimensions, manufacturers should evaluate how products will be stored, handled, transported, and packaged throughout their lifecycle.

Working through a few key questions can help narrow down the best solution.

Questions Buyers Should Ask:

What product are you protecting?

  • Electronics
  • Metal components
  • Food products
  • Industrial parts
  • Outdoor materials

What environmental conditions will the product face?

  • Static electricity
  • Moisture
  • UV exposure
  • Corrosion
  • Long-term storage
  • Temperature fluctuations

How will the product be packaged?

  • Manual packaging
  • Automated packaging equipment
  • Bulk storage
  • Shipping and distribution

Specialty Bag Comparison Guide

Packaging Challenge Recommended Specialty Bag Why It Works
Static electricity Anti-static poly bags Dissipates static charges that can damage electronics
Outdoor UV exposure UV-resistant poly bags Resists degradation caused by prolonged sunlight
Rust and corrosion VCI poly bags Creates a protective environment around metal parts
Bulky or irregular products Gusseted poly bags Expands for greater capacity and improved fit
High-speed packaging Wicketed poly bags Supports automated filling and sealing operations

It’s also important to remember that selecting the right bag goes beyond choosing the bag style. Resin selection, film gauge, sealing requirements, printing needs, FDA compliance, and storage conditions all influence the optimal packaging solution.

Custom Specialty Poly Bag Solutions from A-Pac Manufacturing

The best packaging solution isn’t always a standard stock bag.

Every application has different performance requirements, which is why A-Pac Manufacturing works closely with customers to engineer packaging solutions around their products—not the other way around.

Instead of recommending a one-size-fits-all bag, our team evaluates your product, production process, storage environment, automation equipment, and performance goals to determine the ideal combination of materials and construction.

Our capabilities include:

  • Custom bag sizes and dimensions
  • Multiple gauges and downgauging recommendations
  • Specialty resin blends for enhanced performance
  • Anti-static, UV-resistant, and VCI additives
  • FDA-compliant materials for food applications
  • Custom printing and branding
  • Wicketed, gusseted, and custom bag constructions
  • Technical guidance for industrial, medical, food, and manufacturing applications

Because we manufacture our products, we can tailor material selection to balance durability, cost efficiency, and performance. In many cases, selecting the appropriate resin blend allows customers to reduce film gauge without sacrificing strength—helping lower material costs while maintaining package integrity.

Our goal isn’t simply to sell poly bags. It’s to help customers build packaging solutions that improve operational efficiency, protect their products, and support long-term business performance.

Frequently Asked Questions

What’s the difference between standard and specialty poly bags?

Standard poly bags provide general-purpose protection, while specialty poly bags are engineered with additional materials or design features to solve specific packaging challenges such as static electricity, UV exposure, corrosion, automation, or oversized products.

Can specialty poly bags include multiple features?

Yes. Many custom bags combine multiple specialty features, such as FDA-compliant wicketed bags, UV-resistant gusseted bags, or anti-static bags with custom printing.

Are specialty poly bags recyclable?

Many specialty polyethylene bags can be recycled through appropriate polyethylene film recycling programs. Recyclability depends on the bag’s construction and local recycling capabilities.

Can specialty poly bags be custom printed?

Absolutely. Specialty poly bags can often be customized with logos, product information, handling instructions, barcodes, or branding while maintaining their specialized performance characteristics.

How do I know which specialty poly bag is right for my application?

The best solution depends on your product, storage environment, packaging equipment, regulatory requirements, and performance goals. Working with an experienced packaging manufacturer can help ensure you select the most effective and cost-efficient solution.

Invest in the Right Specialty Poly Bag for Your Application

The right packaging isn’t just about choosing a bag—it’s about engineering a solution that supports your products, processes, and long-term business goals.

If you’re evaluating specialty poly bags for your operation, A-Pac Manufacturing can help. Our team will work with you to identify the ideal material, gauge, additives, and bag construction based on your application, helping you improve performance while optimizing packaging costs.

Ready to find the right specialty poly bag for your application? Contact A-Pac Manufacturing today to speak with a packaging expert or request a custom quote.

 

 

 

Polypropylene vs Polyethylene: Why Polyethylene Is Your Best Choice

Polypropylene vs Polyethylene: Why Polyethylene Is Your Best Choice

Polypropylene (PP) and polyethylene (PE) are two of the most commonly used materials in poly bag manufacturing. While polypropylene and polyethylene share some similarities, they each have distinct characteristics that make them better suited for specific applications. 

At A-Pac Manufacturing, we specialize in polyethylene bags because they offer the best combination of strength, flexibility, and affordability. In this guide, we’ll explore the key differences between polypropylene vs. polyethylene and explain why polyethylene is the best choice for most packaging needs.

What Are Polypropylene and Polyethylene?

Polypropylene (PP)

Polypropylene is a thermoplastic polymer made from propene (or propylene) monomers, a hydrocarbon derived from petroleum. It’s lightweight, rigid, and resistant to high heat and chemicals, making it useful for specialized applications like sterilized medical packaging and high-clarity retail bags. However, because PP requires specialized machinery, it is more expensive to manufacture and has fewer use cases than polyethylene.

Benefits of Polypropylene:

  • High clarity for showcasing packaged items.
  • Resistant to moisture, chemicals, and heat.

Polyethylene (PE)

Polyethylene is a thermoplastic polymer made from ethylene monomers, another petroleum-based hydrocarbon. It’s a versatile, impact-resistant plastic that is widely used due to its flexibility and durability. Unlike polypropylene, polyethylene comes in various densities, allowing manufacturers to tailor the material’s strength, transparency, and pliability for different applications.

Benefits of Polyethylene:

  • More flexible and stretchable than polypropylene.
  • Strong impact resistance, making it ideal for heavy-duty packaging.
  • Cost-effective and widely used across industries.
  • Available in different densities:
    • Low-Density Polyethylene (LDPE): Soft, flexible, and commonly used for plastic bags and liners.
    • High-Density Polyethylene (HDPE): More rigid and durable, often used for heavy-duty packaging and shipping materials.
    • Medium-Density Polyethylene (MDPE): A balance between LDPE and HDPE, offering moderate flexibility and strength.
  • Used in almost every industry, including food, retail, industrial, medical, and construction packaging.

Key Differences Between Polypropylene vs. Polyethylene:

Feature  Polypropylene (PP) Polyethylene (PE)
Strength & Durability Stiff and durable but can crack under stress More flexible and impact-resistant
Flexibility  Holds shape well, less pliable Softer, stretchable, and pliable
Cost More expensive due to its durability More affordable and widely used
Applications Limited use cases (medical, high-clarity retail) Food, retail, shipping, industrial, general-purpose bags

Which Material Is Best for Your Poly Bag Needs?

While polypropylene has some specialized uses, polyethylene is the best choice for most packaging applications. 

Here’s when polyethylene (PE) is the superior option:

For Food Packaging & Retail 

  • Flexible and durable, preventing product damage.
  • Strong moisture resistance, keeping food fresh.
  • Great for retail display bags, grocery bags, and bakery packaging.

A-Pac manufactures polyethylene bags that are perfect for food storage, bakery packaging, and general retail applications.

For Heavy-Duty Industrial Applications 

  • Tear-resistant and impact-resistant for shipping and bulk storage.
  • More flexible than PP, making it great for hardware, tools, and heavy items.
  • Available in HDPE for extra durability.

A-Pac’s industrial polyethylene bags are ideal for hardware parts, construction materials, and bulk packaging.

For Cost-Effective General Use 

  • Affordable and versatile, making it the most widely used poly bag material.
  • Available in multiple densities (LDPE for flexibility, HDPE for strength).
  • Used for grocery bags, apparel bags, and general packaging.

Since A-Pac specializes in polyethylene, we can create the perfect custom bag for your application!

Why Choose A-Pac for Your Custom Poly Bag Needs?

At A-Pac Manufacturing, we don’t just make poly bags—we provide custom polyethylene packaging solutions that fit your business needs. Unlike polypropylene, which requires specialized (and costly) manufacturing, polyethylene is more versatile, cost-effective, and widely used across industries.

We specialize in polyethylene because it’s the best choice for most businesses with:

  • Quick lead times—get your custom bags fast.
  • Competitive pricing—polyethylene keeps costs low.
  • Customization—choose the size, thickness, and density that’s right for your business.
  • Small-business friendly—we work with companies of all sizes to create perfect-fit packaging solutions.

Let’s find the perfect poly bag for your business! Request a free quote today for your custom poly bag needs. 

A Complete Guide to Poly Drum Liners: Everything You Need to Know

A Complete Guide to Poly Drum Liners: Everything You Need to Know

Poly drum liners are a great way to protect your storage and waste drums from damage. They help you save money by protecting your containers from wear and tear while keeping your product safe from outside contaminants. Poly drum liners can be customized in various sizes and colors for any application or industry need. 

Want to learn more about options for poly drum liners? Read on!

What Are Poly Drum Liners?

Poly drum liners are used to contain liquids, powders, and solids. They are often used in a wide range of industries, including the chemical processing industry, food service industry, and pharmaceutical industries. Poly drum liners can be made using a wide variety of materials based on the application/need. This list includes: polyethylene, ethylene-vinyl acetate (EVA), and even ultraviolet inhibitors.

Common Applications for Poly Drum Liners

Poly drum liners are used in many industries, including the following.

Food & Beverage Processing and Manufacturing

Poly drum liners are perfect for keeping food safe during transport or storage. They can also be used as part of your packaging system to help ensure that your product arrives at its destination without damage or contamination.

Chemical Processing and Storage

Companies that produce chemicals use poly drums to store their products before shipping them to customers worldwide. These containers protect against rusting and corrosion while maintaining chemical purity throughout their entire lifecycle (from production through end use).

Paint & Ink

Manufacturers use poly drums to store paint, ink, and other materials used to make their products. These liners can reduce waste by preventing the contents from interacting with the open air, which can dry out the product and render it useless. 

Benefits and Disadvantages of Poly Drum Liners

Poly drum liners are a great way to protect your product from contamination or damage during storage. Poly drum liners are a cost-effective solution – no need to replace expensive drums and containers. They also eliminate the need for cleaning out each container separately, saving time and money over the long term.

The main disadvantages of using poly drum liners are that they can increase plastic waste and production time from needing to install them into each container before filling it with its contents.

Size and Customization Options for Poly Drum Liners

Poly drum liners are available in a variety of sizes and thicknesses. The size options range from 12″ x 18″ to 55″ x 120″, while thicknesses range from .75 – 6 millimeters. Some common colors include: red, yellow, green, blue, white, and black – though these can be customized to meet your needs and match your company’s brand.

Choosing the Right Poly Drum Liner

It is important to know the dimensions of your drum and how much material you want to contain. This will allow you to save money and maximize your containment. For help finding these dimensions, check out our guide on How to Measure Poly Bags

Knowing what type of material you are storing can help determine which plastic liner would be best for your needs. Some materials may react poorly with certain plastics, eat through the liner, and damage the container. For example, if you’re storing flammable liquids in drums, choosing one made with polyethylene may not be ideal because this type of plastic has been known to melt under extreme heat conditions.

It’s also important to consider where these containers will be stored since temperature and other climate conditions could affect their longevity. Choosing a high-quality product from a reputable manufacturer will ensure a long life span, even under harsh conditions such as hot summers and cold winters.

For High-Quality, Custom Drum Liners, Choose A-Pac. 

When it comes to poly drum liners, there are a lot of options available. They can be made out of different materials and have other properties when it comes to things like permeability, flexibility, and resistance to punctures. It’s important that you know what you’re looking for so you can make an informed decision about which liner is right for your application.

Need help? Contact our team at A-Pac Manufacturing. We’ve got you covered. 

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How to Measure for a Box Liner

How to Measure for a Box Liner

How to Measure Your Box Liner Size: Here’s Everything You Need To Know

When shipping products, it’s crucial that you do your best to protect them on their journey. Why not invest in box liners? Box liners are lightweight, flexible, protective liners in boxes that protect their contents from dust, dirt, and moisture. 

Are you interested in investing in box liners but unsure what size you need? We’re here to help! Follow our instructions, determine your ideal box liner size, and ship your items with peace of mind. 

How to Measure for a Box Liner

No matter what container or box size you’re working with, plastic liners will keep your products safe during transportation, storage, and processing. A-Pac manufactures custom-sized box liners in a variety of materials and thicknesses to suit your exact specifications.

If you’re wondering how to measure a box liner, follow the steps below. 

1. Determine the Length and Width of Your Liner

Length and width of liner = (length of box + 2) x (width of box + 2)

    • Example: The length of your box is 50 inches, and the width of your box is 42 inches. 
      • Length and width of liner = (50 + 2) x (42 + 2)
      • Length and width of liner = (52) x (44)
  • The length of your liner will be 52
  • The width of your liner will be 44

2. Determine the Height of Your Liner

Height of liner = height of box + width of box + 6

    • Example: The height of your box is 40 inches and the width of your box is 42 inches. 
      • Height of liner = 40 + 42 + 6
  • The height of your liner will be 88

Note: The 6 comes from 6 inches of extra space you should give yourself for the tie-off section.

3. Finalize the Dimensions of Your Liner

The dimensions of your liner include: length x width x height

  • According to the example above, your liner dimensions are: 52 inches x 44 inches x 88 inches

Measure More Packaging Materials

No matter what products you’re packaging, it’s always in your best interest to choose the right box liner, container, and bag size for your product. For example, the correct size poly bag will fit your products exactly, ensuring you’re not paying for more material than you need.

Do you need to measure for more packaging materials? Use our helpful guide to determine your dimensions so you can submit an accurate quote and receive the correct bags.

Invest in the Best Box Liners on the Market

If you want to keep your business running seamlessly, box liners are essential to keep your products safe during transportation. A-Pac Manufacturing Company is proud to create top-notch liners in various materials, thicknesses, and colors to fit your exact specifications and match your brand. 

Low-Density Polyethylene (LDPE):

  • Tough, flexible, good clarity, moisture resistant
  • Applications: Food, medical, and industrial packaging.

High-Density Polyethylene (HDPE):

  • Lightweight, strong, less clarity, non-abrasive
  • Applications: Metal or plastic parts (scratch protection is important in these cases)

Linear Low-Density Polyethylene (LLDPE):

  • Durable, high-strength, impact and puncture resistant, less clarity
  • Applications: Food, medical, and industrial packaging

Metallocene 

Vapor Corrosion Inhibitor (VCI):

  • Moisture resistant, rust-free protection, low density
  • Applications: Metal parts

Ethylene-Vinyl Acetate (EVA):

  • Elastic, tacky, tough, puncture-resistant, better seals.
  • Applications: Frozen foods, ice, granules, powders, and batch-inclusion or low-melt processes

Ultra Violet Inhibitor (UVI):

  • UV ray protection
  • Applications: Protects susceptible products from degradation or discoloration from the sun’s rays

Note: All these liners are available in any shade of red, yellow, green, blue, white, black, and more!

Order Your Box Liners Today

After you’ve determined the perfect measurements for your box liner size, give the A-Pac Manufacturing team a call. Whether your size is standard or custom, we have the capability to deliver at no minimum order requirement and in 2-3 week lead times. It doesn’t get any better than that!

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What is a Wicketed Bag?

What is a Wicketed Bag?

A wicketed bag is a type of plastic or paper bag designed to aid in the handling or packaging of products. These bags are defined by the wicket, or metal wire, that is used to hold the bags together, and streamline the packaging process. In addition to the wicket, wicketed poly bags are known for their strength, and can often carry more weight than other types of bags. They have one or more holes in the top that allow the bags to be hung on a rack, making them convenient to display at retail stores. 

What Are Wicketed Bags Used For?

Wicketed bags are used for carrying items, storing items, and protecting items. These bags are very popular because they are lightweight and easy to carry around. They can also be folded up easily and stored when not in use.

A few common applications for wicketed bags include:

Food Bags

Wicketed food bags are used when you buy fresh produce from the grocery store or farmer’s market. The food will stay fresh longer if it is kept in a wicketed bag as there won’t be as much air getting into it, which would cause bacteria growth. They are often made using low-density polyethylene for durability and moisture resistance. 

Bakery Bags

These types of bags can be used by any bakery shop that sells bread, cakes, or pastries as they will keep these items safe from damage while still being able to see what’s inside easily with their clear plastic design. Metallocene is generally used when producing these bags thanks to its high level of clarity and its ability to stay strong at thin measurements.

The wickets that hold these bags up make it easier for bakery employees to wrap and package breads. 

Product Bags

You’ll find these types of bags at many stores where you can buy products such as cleaning supplies, clothing, and car parts. They can be made using a wide variety of resin types based on the use case. For instance, VCI (vapor corrosion inhibitor) is often used for metal parts, thanks to its resistance to moisture and rust. 

How Do You Know if You Need a Wicketed Bag?

Whether you’re a produce stand, bakery, or grocery store, wicketed bags are an easy way to give your customers what they want without compromising your brand. If you sell fresh food or baked goods and need quick access to bags for goods, it may be time to invest in a wicketed bag dispenser.

If you offer small items in bulk—such as candy bars, gumballs, or even small parts like screwsand nails —a bag dispenser can streamline packaging and reduce waste by providing an efficient option for customers to grab just the amount they need. .

Wicketed bags are also highly customizable and can come in various colors: any shade of red, yellow, green, blue, white, black, and more. We can even add your company’s logo to each bag, which helps with local brand awareness. 

What Are Some Common Wicketed Bag Sizes?

Wicketed bags are available in a variety of sizes, depending on the purpose for which you’re using them. The most common sizes are:

  • Small – For single-use items such as floss and dental picks. These bags typically range from 4″ x 8″ to 9″ x 12″.
  • Medium – For things like dog treats, candy, and other snacks. These bags generally fall between 12″ x 14″ to 14″ x 16″.
  • Large – Used primarily for bulk foods such as rice or oatmeal; this size is also commonly used by restaurants to package leftovers. These bags can get as large as 25″ x 37″.

 

Wicketed Bags Suit a Variety of Applications

The beauty of wicketed bags is that they don’t need to be handled quite as much as other bag styles. This means less chance of contamination and less chance of cross-contamination from other products to feel confident about the quality and safety of your purchase every time. They may not be for everyone, but if you are looking for a way to pack up a lot in little space, then wicketed bags might just fit the bill.

No matter what you need a wicketed bag for, the A-Pac Manufacturing team can deliver in whatever quantity you need. With no minimum order and custom manufacturing capabilities, we’re here to get you the wicketed poly bags that best suit your needs.

How to Choose the Right Poly Bag to fit your needs cta
Can Bread Bags Be Recycled?

Can Bread Bags Be Recycled?

When purchasing packaging materials, purchasing managers no longer only have to consider cost and durability, but the list of requirements has expanded to now include sustainability. Luckily, advancements in poly bag manufacturing are allowing for the innovation of recyclable alternatives that still align with the cost-effectiveness and durability of traditional packaging solutions. 

One specific area where purchasing managers may look to switch to environmentally-friendly packaging solutions is at the grocery store, and more specifically, the bread aisle. Let’s explore whether bread bags are recyclable, as well as some more sustainable alternatives to traditional bread packaging. 

Are Bread Bags Recyclable?

The short answer is, it depends. What it depends on is where you’re recycling them. 

The vast majority of community recycling centers do not accept bread bags in curbside recycling bins. The reason behind this is that most facilities do not have the proper equipment or enough personnel to be able to handle smaller, thinner plastic items like bread bags. These small plastic bags would clog conveyor belts and jam the machinery, requiring the problem to be cleared by hand. This would make recycling operations very costly and inefficient. 

An alternative to curbside recycling is the recycling programs facilitated by local grocery stores. Grocery stores offer recycle bins typically near their entrances where customers can recycle plastic grocery bags, bread bags, bubble wrap, produce bags, and more. 

However, this option is not always accessible as it should be. They’re inconvenient for customers. In addition to asking customers to save their plastic bread bags separately from the rest of their recyclables, this recycling option also requires customers to remember to bring their bags back to the grocery store. This option also requires the bags to be completely clean, free of crumbs, and dry. 

Are There Recyclable Options for Bread Bags?

Now that we’ve determined that bread bags can be recycled, let’s discuss the recyclable options available when manufacturing bread bags. When considering recyclable alternatives, one of the first options that comes to mind is paper bags. However, this option is quickly determined to be an insufficient solution for housing bread. Paper bags are not durable enough to safely store and transport bread.  

If we don’t want to use plastic to store bread, but we also can’t use paper, what materials are we left with? 

While the use of plastic bags is widely frowned-upon today, plastic still provides necessary packaging solutions for the agriculture, manufacturing, and healthcare industries. In order to continue meeting the demands of both customers and society as a whole, the poly bag industry continues to make improvements and drive innovation. 

Plant-based additives are driving the poly bag industry forward, providing customers with an option that contains less plastic, is made from fewer fossil fuels, and has less of a negative impact on the environment. Poly bags made with plant-based additives are also durable and cost-effective. Customers are able to access solutions that fit their budget, meet durability requirements, and address the environmentally-conscious demands of the market. Plant-based poly bags offer the best of both worlds!

A More Sustainable Option for Bread Bags

A-Pac Manufacturing is proud to offer a new sustainable packaging solution: poly bags manufactured with plant-based additive NuPlastiQ. This option allows you to enjoy the benefits of plastic bag packaging, while also building a better future for our environment. By adding up to 20% plant-based material, we are able to provide you with the durable poly bag solutions your business needs while also supporting green packaging initiatives. 

NuPlastiQ plant-based poly bags are customizable, recyclable, and utilize up to 20% less fossil fuels. You can feel confident in this plant-based solution because it’s cost-effective, provides an environmentally friendly option for conscious consumers, and meets the durability demands of product storage and transportation. 

Plant-Based Bread Bags

In the interest of providing customers with a more sustainable bread bag solution, A-Pac Manufacturing offers poly bag formulas with up to 20% plant-based additives. When looking for recyclable bread bags, this customizable solution is a great option. If you’re interested in exploring this sustainable packaging solution, for bread or truly any other packaging need you may have, contact our team

 

How to Choose the Right Poly Bag to fit your needs cta